A review on interface modification and characterization of natural fiber reinforced plastic composites

An Important aspect with respect to optimal mechanical performance of fiber reinforced composites in general and durability in particular is the optimization of the interfacial bond between fiber and polymer matrix. The quality of the fiber‐matrix interface is significant for the application of natural fibers as reinforcement for plastics. Since the fibers and matrices are chemically different, strong adhesion at their interfaces is needed for an effective transfer of stress and bond distribution throughout an Interface. A good compatibilization between cellulose fibers and non‐polar matrices is achieved from polymeric chains that will favor entanglements and interdiffiusion with the matrix. This article gives a critical review on the physical and chemical treatment methods that improve the fiber‐matrix adhesion and their characterization methods.     

Injection molding higher performance reinforced plastic composites

Conventional screw plasticizing injection molding machines (IMM) have been used to mold over 50 wt% of all reinforced plastics (RP) composite processed (1–9). Principal reinforcement used is E-glass of short glass fibers (SGF) with thermoplastics (TP) such as nylon (PA) and polypropylene (PP) (each over 25 wt% of total). Fiber lengths are usually limited to being milled to 1 mm (0.04 in); average length in molded parts are 0.3 mm (0.01 in) to 0.5mm (0.02 in); Long glass fibers (LGF) would be more desirable in obtaining better performances such as higher strength, stiffness, creep resistance, fatigue resistance and improvements in dimensional stability and thermal properties. However, fibers will degrade in length during conventional molding resulting in less efficient use of reinforcements. LGFs can start at 10 mm (0.4 in) and after IM can be in the order of at least 5 mm (0.2 in); longer fibers are also used. Special fiber impregnation techniques will permit successfully molding LGFs (1–21).     

A review on machining of carbon fiber reinforced ceramic matrix composites

Carbon fiber reinforced ceramic matrix ceramic/polymers composites have excellent physical-mechanical properties for their specific strength, high hardness, and strong fracture toughness relative to their matrix, and they also possess a good performance of wear resistance, heat resistance, dimensional stability, and ablation resistance. It is a choice for thermal protection and high temperature structural materials. However, this kind of composites owning characteristics of high hardness and abrasion is difficult to machine which impedes the large-scale industrial application of manufacturing. This paper mainly reviews the research on machining status of carbon fiber reinforced ceramic matrix composites including carbon fiber reinforced polymer matrix composites from the aspects of conventional machining and unconventional machining method. The machining trends, problems existing in various machining methods and corresponding solutions are generalized and analyzed.     

Carbon fiber reinforced ultra-high temperature ceramic matrix composites: A review

Recent studies on carbon fiber-reinforced ultra-high temperature ceramic matrix (C/UHTC) composites fabricated by hot-pressing, chemical vapor infiltration, polymer impregnation and pyrolysis, and melt infiltration (MI) are reviewed. Various efforts have been made to improve these preparation processes and to combine two or more of these because they have both the advantages and disadvantages in terms of the processing time, operating temperature, and the porosity of the resulting C/UHTC composites. In addition, the parameters governing the fracture toughness, thermal conductivity, and recession behavior (in oxidizing environments) of these composites have been discussed. This review demonstrates that C/UHTC composites with Zr- or Hf-based UHTC matrices fabricated via MI are potential candidates for advanced heat-resistant structural materials.     

Glass‐fiber‐reinforced wood/plastic composites

The usage of wood‐plastic composites (WPCs) is rapidly growing because of their many advantages. However, they still suffer from lack of strength and toughness, which can be improved by adding a small amount of glass fiber reinforcement (GFR). Tensile tests of high‐density polyethylene WPC specimens with varying amounts of wood fiber content and 5% of GFR were carried out. Significant improvements in properties were observed. J. VINYL ADDIT. TECHNOL., 2008. © 2008 Society of Plastics Engineers.     

Isothermal crystallization of pure and glass fiber reinforced poly(phenylene sulfide) composites

The isothermal crystallization of poly(phenylene sulfide) (PPS) and its glass fiber (GF) reinforced composite has been investigated by differential scanning calorimetry (DSC) and polarized optical microscope (POM) equipped with a hot stage. During the isothermal crystallization process of PPS the Avrami exponent value decreases with time, indicating the change of crystallization mechanism and presence of mixed growth mechanism (bidimensional and three‐dimensional growth of crystals). The presence of GF greatly accelerates the bulk crystallization rate of PPS and changes the crystalline morphology of PPS from the spherulites to transcrystallization. And the reason for development of transcrystallization is considered to be relevant with the compatibility of the interface between GF and PPS. POLYM. COMPOS., 2009. © 2009 Society of Plastics Engineers     

A review on laser deposition-additive manufacturing of ceramics and ceramic reinforced metal matrix composites

Ceramics and ceramic reinforced metal matrix composites (MMCs) are widely used in severe working conditions and have been applied in biomedical, aerospace, electronic, and other high-end engineering industries owing to their superior properties of high wear resistance, outstanding chemical inertness, and excellent properties at elevated temperatures. These superior properties, on the other hand, make it difficult to process these materials with conventional manufacturing methods, posing problems of high cost and energy consumptions. In response to this problem, direct additive manufacturing (AM), which is equipped with a high-power-density laser beam as heat source, has been developed and extensively employed for processing ceramics and ceramic reinforced MMCs. Compared with other direct AM processes, laser deposition-additive manufacturing (LD-AM) process excels in several aspects, such as lower labor intensity, higher fabrication efficiency, and capabilities of parts remanufacturing and functionally gradient composite materials fabrication. Besides these benefits, problems of poor bonding, cracking, lowered toughness, etc. still exist in LD-AM fabricated parts. This paper reviews developments on LD-AM of ceramics and ceramic reinforced MMCs in both bulk parts fabrication and cladding. Main issues to be solved, corresponding solutions, and the trend of development are summarized and discussed.     

Utilizing discarded plastic bags as matrix material for composites reinforced with chicken feathers

High‐ density polyethylene (HDPE) in used plastic bags was reinforced with chicken feathers to develop composites in an effort to add value and reduce the amount of the plastics and feathers disposed in landfills. Feathers are biodegradable, derived from renewable resource, and are inexpensive and HDPE in plastic bags is mostly discarded in landfills. Utilizing feathers as reinforcement for HDPE composites will provide an opportunity to develop environmentally friendly composites. In this research, HDPE plastic bags were reinforced with chicken feathers and the flexural, tensile and acoustic properties were studied. It was found that incorporating feathers substantially improved the flexural properties and tensile modulus. At the optimum condition, the HDPE‐feather (50/50) composites had flexural strength of 13.9 MPa and stiffness of 0.45 N/mm compared to 9.8 MPa and 0.29 N/mm for 100% HDPE. The 50/50 HDPE‐feather composite had similar tensile strength but more than twice the tensile modulus of neat HDPE. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

不饱和树脂玻璃钢复合材料防老化研究进展

综述了不饱和树脂基玻璃钢复合材料(GFRP)防老化方面的新近研究进展,包括新型GFRP表面涂层及不饱和树脂的防老化添加剂(紫外线吸收剂、受阻胺光稳定剂和抗氧剂等)及树脂的改性。将抗氧剂和其他添加剂(例如某些环氧化合物)并用,可取得较好的效果。     

Fabrication and mechanical properties of glass fiber‐reinforced wood plastic hybrid composites

To fully utilize the resource in the municipal solid waste (MSW) and improve the strength and toughness of wood plastic composites, glass fiber (GF)‐reinforced wood plastic hybrid composites (GWPCs) were prepared through compounding of recycled high‐density polyethylene (HDPE) from MSW, waste wood fibers, and chopped GF. Mechanical tests of GWPCs specimens with varying amounts of GF content were carried out and the impact fractured surface of GWPCs was observed through scanning electron microscope (SEM). The tensile strength of GWPCs and the efficiency coefficient values were predicted by Kelly‐Tyson method. The results indicated that the tensile strength and impact strength of GWPCs could be improved simultaneously by adding type L chopped GF (L‐GF), and would be dropped down when type S chopped GF (S‐GF) was included. The tensile strength of GWPCs was well accordant with the experimental result. The efficiency coefficient values of S‐GF and L‐GF are ?0.19 and 0.63, respectively. Inspection of SEM micrographs indicated that L‐GF had achieved full adhesion with the plastic matrix through addition of maleic anhydride‐g‐polyethylene. The main fracture modes of GWPCs included pullout of GF, broken of matrix, and interfacial debonding. Because of the synergistic effects between hybrid components in GF/wood fiber/HDPE hybrid system, a special 3D network microstructure was formed, which was the main contribution to the significant improvement in the tensile strength and impact strength of L‐GF‐reinforced hybrid composites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Nanoclay‐reinforced,polypropylene‐based wood–plastic composites

Wood plastic composites (WPCs) are a new class of materials which combine the characteristics of plastic and wood. In appearance, they are similar to wood, but the low stiffness of plastics makes the composite modulus significantly lower than that of solid wood. Increasing the wood content in the WPCs can improve stiffness, but the rate of water absorption also goes up. Here, nanoclay was compounded with wood and plastic using a twin screw extruder to form a three‐component composite to improve the stiffness of WPCs. To overcome the previously observed reduction in strength and increase in the rate of water absorption, different compounding procedures were used. It was found that pre‐compounding wood flour with polymer followed by incorporation of clay in a second step resulted in an increase in stiffness, retention in strength, and a reduction in the rate of water absorption. Thus, adding nanoclays is an alternative for increasing properties instead of adding extra wood flour to a concentration in excess of 55 wt% as this involves processing difficulties. POLYM. ENG. SCI., 50:2013–2020, 2010. © 2010 Society of Plastics Engineers     

Strength of discontinuous reinforced composites: I. Fiber reinforced composites

The strength of randomly oriented short fiber composites has been modeled by a quasi-isotropic laminate. Lamination theory and a failure criterion will be used to approximate the stress-strain response of a composite as it is loaded to failure. Experimental data are presented and compared with the maximum-strain failure criterion.     

Mechanical and thermal properties of wood‐plastic composites reinforced with hexagonal boron nitride

Mechanical, thermal, and morphological properties of injection molded wood‐plastic composites (WPCs) prepared from poplar wood flour (50 wt%), thermoplastics (high density polyethlyne or polypropylene) with coupling agent (3 wt%), and hexagonal boron nitride (h‐BN) (2, 4, or 6 wt%) nanopowder were investigated. The flexural and tensile properties of WPCs significantly improved with increasing content of the h‐BN. Unlike the tensile and flexural properties, the notched izod impact strength of WPCs decreased with increasing content of h‐BN but it was higher than that of WPCs without the h‐BN. The WPCs containing h‐BN were stiffer than those without h‐BN. The tensile elongation at break values of WPCs increased with the addition of h‐BN. The differential scanning calorimetry (DSC) analysis showed that the crystallinity, melting enthalpy, and crystallization enthalpy of the WPCs increased with increasing content of the h‐BN. The increase in the crystallization peak temperature of WPCs indicated that h‐BN was the efficient nucleating agent for the thermoplastic composites to increase the crystallization rate. POLYM. COMPOS., 35:194–200, 2014. © 2013 Society of Plastics Engineers     

A review on the mechanical and electrical properties of graphite and modified graphite reinforced polymer composites

Carbon materials particularly in the form of sparkling diamonds have held mankind spellbound for centuries, and in its other forms, like coal and coke continue to serve mankind as a fuel material, like carbon black, carbon fibers, carbon nanofibers and carbon nanotubes meet requirements of reinforcing filler in several applications. All these various forms of carbon are possible because of the element's unique hybridization ability. Graphene (a single two-dimensional layer of carbon atoms bonded together in the hexagonal graphite lattice), the basic building block of graphite, is at the epicenter of present-day materials research because of its high values of Young's modulus, fracture strength, thermal conductivity, specific surface area and fascinating transport phenomena leading to its use in multifarious applications like energy storage materials, liquid crystal devices, mechanical resonators and polymer composites. In this review, we focus on graphite and describe its various modifications for use as modified fillers in polymer matrices for creating polymer-carbon nanocomposites.     

A review of the research and advances in electromagnetic joining of fiber‐reinforced thermoplastic composites

The demand for polymer composites in structural and nonstructural applications has expanded rapidly due to their lightweight, high strength, and stiffness characteristics. Joining of polymer composite is not an easy task as inadequate joint strength leads to failure of a structure due to stress concentration. The following are the three basic methods available for joining of thermoplastic composites: adhesive joining, mechanical fastening, and fusion bonding. Electromagnetic joining is a class of fusion bonding where electromagnetic force is used for generation of heat. Electromagnetic joining has gained new interest among the research fraternity with the development of thermoplastic composites. This type of joining or welding technique offers many advantages over other joining techniques. This joining technique can be used for assembly as well as repairing of thermoplastic polymer‐based composites parts. The main aim of this article is to review the different electromagnetic joining methods for thermoplastic composites and present the recent developments in this area. The electromagnetic joining methods such as induction welding, microwave welding, and resistance welding have been comprehensively discussed in the context of their applicability for joining of thermoplastic polymer‐based composites. POLYM. ENG. SCI., 59:1965–1985, 2019. © 2019 Society of Plastics Engineers     

Lignin reinforced rubber composites

Lignin, a renewable waste material of pulp and paper industries, was analyzed through Fourier‐Transform Infrared Spectroscopy (FTIR) and found to be structurally similar to kraft lignin. Surface modification by addition of benzoyl peroxide and subsequent heating at 70°C caused generation of new functional groups in lignin. Efficacy of the crude lignin as well as that of the modified variety as a filler in nitrile rubber (NBR) has been evaluated. Rubber vulcanizates were analyzed for physico‐mechanical properties, oil and fuel resistance, and thermal stability, and compared with conventional fillers like phenolic resin and carbon black. Modified lignin has been found to produce superior elongation, hardness and compression set properties compared to phenolic resin but inferior to carbon black. Resistance to swelling, however, depends on the type of oil or fuel, and modified lignin always showed better properties than carbon black. Both thermo‐gravimetric analysis (TGA) and thermo‐mechanical analysis (TMA) showed highest thermal stability for the modified lignin followed by phenolic resin and carbon black.     

Thermoplastic polyurethane composites reinforced with renewable and sustainable fillers – a review

ABSTRACT

Thermoplastic polyurethane (TPU) reinforced with natural or renewable fillers gained significant attention in the scientific community and industries. The properties of TPU can be tailored using different reinforcements or blends to enhance its performance and elevate the potential applications of the composite. Besides, composites offer eco-friendliness, recyclability, and biocompatibility thus overcoming the environmental concerns. However, the manufacturing in mass quantity and upholding the quality of these composites has remained one of the principal challenges. Herein, we critically highlighted an overview of the current comprehension of the various eco-friendly and renewable fillers/fibers reinforced in TPU composites for tuning the mechanical and thermal properties of TPU. Some of the important research articles that discuss the influence of interactions, morphology, and modification/treatment of fillers are contained within to understand the behavior and consequence of reinforcements on the physical properties of TPU composites.