转子系统碰摩条件分析

转静子碰摩是转子系统的常见故障之一。通过对单盘转子系统碰摩运动规律的理论分析和仿真，得出了转子临界碰摩转速的解析表达式，分析了阻尼、偏心距和转静子间隙对转子临界碰摩转速的影响。结论表明：偏心距或静挠度增大则碰摩转速降低，而阻尼增大则碰摩转速提高；单盘转子系统在无其他故障的前提下产生碰摩的必要条件为r≥2Hξ√1-ξ^2；单盘转子系统在偏心距变化情况下的最大碰摩转速为γ=1/√1-ξ^2.     

Jeffcott转子系统碰摩的非线性行为研究

分析了Jeffcott转子系统碰摩时的现象及碰摩力作用的物理机理,建立了转子系统动力学模型,并对动力学模型进行了无量纲化.应用Matlab 7.0软件,采用标准的四阶Runge-Kutta法对转子碰摩动力学特征进行数值仿真.分析了系统在不同转速和偏心距下对碰摩转子系统分岔图的影响.并结合波形图、轴心轨迹图、相图、幅值谱...     

转子系统碰摩故障研究综述

转子系统的转/静碰摩故障是旋转机械中比较常见的一种故障,轻则加剧系统的振动,引起系统的弯曲和扭转振动,重则使转子结构永久变形,对系统造成极大的损害,严重降低转子系统的使用寿命.文中对转子系统碰摩故障进行了分类,介绍了碰摩故障的主要原因,并从碰摩故障研究方法、不同的碰摩类型、参数变化的影响、与其他故障的耦合作用,以及所引...     

转子系统松动与碰摩耦合故障非线性特性研究

建立了带有支座松动故障的非线性刚度转子系统局部碰摩动力学模型 ,利用数值积分和 Poincaré映射方法 ,对转子系统由于支座松动与局部碰摩耦合故障导致的非线性动力学行为进行了数值仿真研究 ,给出了系统响应随转子转动频率和偏心量变化的分岔图和一些典型的 Poincaré截面图、相平面图、轴心轨迹和幅值谱图等 ,以及非线性刚度对系统响应的影响。从中发现此类非线性振动系统具有周期、倍周期和混沌等复杂的动力学行为     

碰摩故障下转子-MRD系统的动力学特性研究

考虑磁流变阻尼器(Magnetorheological damper,简称MRD),研究典型工况下MRD对碰摩故障转子系统动力学特性的影响。基于双线性本构方程,建立磁流变阻尼器动力学模型,并将其引入到转子系统中,利用有限元法建立碰摩故障下转子-滚动轴承-MRD系统的动力学方程,并采用Newmark数值法进行求解,利用分岔图、轴心轨迹图及频谱图等进行对比分析。研究结果表明:合适的电流作用下,MRD能够有效缓解碰摩,使局部碰摩稳定到轻微的全周碰摩,增强系统的稳定性。在过大的电流作用下,会激发MRD的非线性,产生非协调频率成分,降低系统的稳定性。该研究结果可为磁流变阻尼器的设计及控制策略提供有益的指导。     

转子系统碰摩故障特征分析

通过大量的仿真计算，讨论了具有短油膜轴承支承的转子系统在发生碰摩故障时的非线性行为；分析了碰摩转子系统的故障特征、故障发生和发展的过程。从周期分岔特性和频谱特性等方面与碰摩转子做了对比分析，讨论了偏心矩、定子刚度和摩擦系数对碰摩转子型式的影响。     

单盘转子碰摩条件分析

通过对单盘转子系统碰摩运动规律的理论分析和计算仿真,得出了转子初次碰摩转速的解析表达式;并对阻尼、偏心距和间隙对转子碰摩转速的影响进行了讨论分析.当转子的偏心距与间隙的比值大于1时,碰摩转速随偏心距的增大或间隙的减小而降低;随阻尼的增大而提高.当转子的偏心距与间隙的比值小于1时,碰摩转速随其比值变化规律是先增大,当达到最大值后又减小,且随阻尼的增大而减小.     

转子系统碰摩故障的实验研究

建立了单盘碰摩转子系统的实验台,并且设计了一种可以模拟单点碰摩和局部碰摩的转子机构。在保证转速不变的情况下,观察碰摩转子在不同条件下的振动情况,利用波形图、频谱图、轴心轨迹图等具体分析了系统在碰摩发生前后的非线性响应和混沌特性,实验结果表明转子系统发生碰摩时,系统会激发出高倍频和分数倍频,严重碰摩时还会出现混沌现象。     

转子系统动静件间尖锐碰摩时的振动特征试验研究

通过试验研究了转子系统中动静件间尖锐碰摩时的振动特征规律。根据碰摩的发展历程，把握摩严重程度划分为4个阶段：刚开始触碰、早期尖锐型触碰、中期半关脱型碰摩和晚期平纯型碰摩。在早期碰摩阶段，发现有工频的1／3、2／3分量等稳定存在，这一特性可能为这类故障的早期诊断和预报提供了一定依据。     

基于实测冲击响应的转子碰摩故障特征提取方法

提出基于被测系统实测冲击响应的碰摩故障特征提取方法.以归一化实测冲击响应为基函数对振动信号进行分析,可提取出冲击响应成分.在此基础上,提出针对冲击响应成分的信号分析方法一周期序列变换,该方法可有效识别出是否存在周期性冲击响应和冲击响应出现的周期.考虑到在检测方便性和信号成分简单性上静子振动信号较转子振动信号有诸多优越性,提出同时检测转静子两种振动信号对碰摩故障进行诊断的方法.试验验证结果表明所提出的理论方法和试验技术是可行和高效的.     

支座松动转子系统的振动特性分析

针对一端轴承支座与基础之间出现松动的情况，建立了转子-轴承系统的数学模型，利用数值积分等方法对该系统进行了数值模拟。模拟结果表明，系统运动具有多种形式1支座发生松动振动时很容易引起系统的1／3厦其倍数次的振动频谱分量，且频谱成分多以低频为主，伴随幅值较小的高频成分。     

Stability and coupling dynamic behavior of nonlinear journal active electromagnetic bearing rotor system

The stability and coupling dynamic behavior of a journal active electromagnetic bearing rotor system are analyzed. The gyroscopic effect is considered in the rotor model. The system equations are formulated by combining equations for rotor motion and decentralized proportional integral differential (PID) controllers. A method combining the predictor-corrector mechanism and the Netwon-Raphson method is presented to calculate the critical speed at the corresponding Hopf bifurcation point of the system. For periodic motions, a continuation method combining the predictor-corrector mechanism and shooting method is presented. Nonlinear unbalanced periodic motions and their stability margins are obtained using the shooting method and established continuation method for periodic motions. With the change of control parameters, the system local stability and bifurcation behaviors are obtained using the Floquet theory. The numerical examples show that the schemes not only significantly save computing cost, but also have high precision. __________ Translated from Journal of Mechanical Strength, 2005, 27(3): 301–306 [译自: 机械强度]     

Nonlinear vibration induced by the water-film whirl and whip in a sliding bearing rotor system

Many industrial applications and experiments have shown that sliding bearings often experience fluid film whip due to nonlinear fluid film forces which can cause rotor-stator rub-impact failures. The oil-film whips have attracted many studies while the water-film whips in the water lubricated sliding bearing have been little researched with the mechanism still an open problem. The dynamic fluid film forces in a water sliding bearing are investigated numerically with rotational, whirling and squeezing motions of the journal using a nonlinear model to identify the relationships between the three motions. Rotor speed-up and slow-down experiments are then conducted with the rotor system supported by a water lubricated sliding bearing to induce the water-film whirl/whip and verify the relationship. The experimental results show that the vibrations of the journal alternated between increasing and decreasing rather than continuously increasing as the rotational speed increased to twice the first critical speed, which can be explained well by the nonlinear model. The radial growth rate of the whirl motion greatly affects the whirl frequency of the journal and is responsible for the frequency lock in the water-film whip. Further analysis shows that increasing the lubricating water flow rate changes the water-film whirl/whip characteristics, reduces the first critical speed, advances the time when significant water-film whirling motion occurs, and also increases the vibration amplitude at the bearing center which may lead to the rotor-stator rub-impact. The study gives the insight into the water-film whirl and whip in the water lubricated sliding bearing.     

Nonlinear dynamic characteristics of geared rotor bearing systems with dynamic backlash and friction

Effects of the friction and dynamic backlash on the multi-degree of freedom nonlinear dynamic gear transmission system, which incorporate time varying stiffness, are investigated. Firstly, the relationship between gear central distance error and backlash is deduced and the dynamic backlash is defined, subsequently a multi-degree of freedom nonlinear dynamic gear transmission system is developed with dynamic backlash, friction and time varying stiffness. The nonlinear dynamic system is solved by the Runge-Kutta method. The results show that the friction force may enlarge the displacement magnitude and affect the high frequency parts significantly in frequency domain at low speed. But the RMS of the steady response is reduced on the effect of friction. The difference between the constant backlash and the dynamic backlash models is also discussed. The system may enter into previous chaotic motion due to the effect of dynamic backlash. Finally, no impact motion, single-side impact motion and double-side impact motion are also predicted in the new dynamic backlash model.     

Control of a rubbing rotor using an active auxiliary bearing

A new approach to control a rubbing rotor applying an active auxiliary bearing is presented. A two-phase control strategy has been developed, which guarantees a smooth transition from free rotor motion to the state of full annular rub, in case of an operation state which causes rotor rubbing. The designed control system is able of both, avoiding high impact forces and stabilizing the rotor during rubbing. For the experimental verification of the designed control system a test rig has been realized. The experimental results show a drastic reduction of the contact forces, as well as a reduction of the rotor deflection.     

Behavior of perfluoropolyalkylethers under simulated dynamic bearing conditions

Perfluoropolyalkylether (PFPAE) fluids are of interest to the United States Air Force as potential high temperature liquid lubricants in gas turbine engines. PFPAE fluids have desirable thermal and oxidative stability, and favorable temperature/viscosity characteristics. However, their performance depends on the specific base fluids, additives, bearing material used as well as contact conditions and environments. Screening tests using a modified ball‐on‐rod type rolling contact fatigue (RCF) tester were conducted to study the effects of the above variables and lubricant circulation on fatigue life, wear and performance of PFPAE. Post test lubricant samples were analyzed for changes in physical and chemical properties. Traditional testing for viscosity, acid number and weight changes was performed. Fluid degradation was studied using Fourier transform infrared spectroscopy (FTIR), gas chromatography with atomic emission detector (GC‐AED) and supercritical fluid chromatography (SFC). Elemental analysis of the deposits formed at the tribocontact were determined by Auger electron spectroscopy (AES). This revised version was published online in July 2006 with corrections to the Cover Date.     

Dynamic responses of rotor drops onto double-decker catcher bearing

In an active magnetic bearing(AMB) system,the catcher bearings(CBs) are indispensable to protect the rotor and stator in case the magnetic bearings fail.Most of the former researches associated with CBs are mainly focused on the dynamic responses of the rotor drops onto traditional single-decker catcher bearings(SDCBs).But because of the lower limited speed of SDCB,it cannot withstand the ultra high speed rotation after rotor drop.In this paper,based on the analysis of the disadvantages of SDCBs,a new type of double-decker catcher bearings(DDCBs) is proposed to enhance the CB work performance in AMB system.In order to obtain the accurate rotor movements before AMB failure,the dynamic characteristics of AMB are theoretically derived.Detailed simulation models containing rigid rotor model,contact model between rotor and inner race,DDCB force model as well as heating model after rotor drop are established.Then,using those established models the dynamic responses of rotor drops onto DDCBs and SDCBs are respectively simulated.The rotor orbits,contact forces,spin speeds of various parts and heat energies after AMB failure are mainly analyzed.The simulation results show that DDCBs can effectively improve the CBs limit rotational speed and reduce the following vibrations,impacts and heating.Finally,rotor drop experiments choosing different types of CBs are carried out on the established AMB test bench.Rotor orbits,inner race temperatures as well as the rotating speeds of both inner race and intermediate races after rotor drop are synchronously measured.The experiment results verify the advantages of DDCB and the correctness of theoretical analysis.The studies provide certain theoretical and experimental references for the application of DDCBs in AMB system.     

The continuous Poincare-like cell mapping method and its application to nonlinear dynamics analysis of a bearing–rotor system

Based on the idea of continuous cell mapping, an improved Poincare-like cell mapping method is developed. This method can be used for global analysis of nonlinear dynamic systems without missing the periodic solutions and the domains of attraction. A bearing–rotor system is analyzed by using this method, and the influences of initial conditions on transient movement are discussed in detail.     

The restrictive effects of capillary compensation on the stability of the Jeffcott rotor-hybrid bearing system

The influence of restriction parameters, recess depth and land-width ratios on the load capacity and stability of a Jeffcott rotor supported by single-row, six-recessed hybrid bearings with capillary compensation is studied. The finite difference method is used to solve Reynolds equation, whilst the determination of stability threshold uses the Routh-Hurwitz method. The load capacity, stability threshold, and the critical whirl ratio, versus the changing restriction parameters, are each simulated for both shallow-recessed and the deep-recessed bearings with various land-width ratios. Simulated results indicate that small land sizes are necessary for shallow-recessed bearings in order to yield good performance, and these bearings are superior to deep-recessed bearings. Furthermore, both load capacity and stability threshold become correspondingly greater with a decrease in the restriction parameters. Nevertheless, the appropriate design of both restrictor and land size in deep-recessed bearings might well induce both load capacity and stability threshold greater than in shallow-recessed bearings.