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New ecological nixtamalisation process for tortilla production and its impact on the chemical properties of whole corn flour and wastewater effluents
Authors:Elsa María Campechano Carrera  Juan de Dios Figueroa Cárdenas  Gerónimo Arámbula Villa  Héctor Eduardo Martínez Flores  Sergio J Jiménez Sandoval  J Gabriel Luna Bárcenas
Affiliation:1. Centro de Investigación y de Estudios Avanzados (CINVESTAV‐IPN), Libramiento Norponiente 2000, Fracc. Real de Juriquilla, Querétaro, C.P. 76230 Qro., Mexico;2. Universidad Michoacana de San Nicolás de Hidalgo. Tzintzuntzan 173, Col. Matamoros, Morelia Mich., Mexico
Abstract:An ecological nixtamalisation process (EP) for making whole corn flour for tortillas was compared with the traditional nixtamalisation process (TP). One of the problems of TP is high level of solid losses. The aim was to evaluate the composition of these losses. In EP, dry matter losses of nejayote were from 1.2% to 1.4%, while in TP 3.2%. Nejayote from TP showed a pH of 11.9, whereas EP showed a pH close to neutral. The pericarp was retained in EP with the use of calcium salts, whereas in TP lime destroyed it almost completely. Losses of total dietary fibre in nejayote solids were about 41.2% for TP compared to an average of 17.4% for EP. Most of nejayote losses in TP were soluble fibre (30.4%), compared with EP that ranged from 6.2% to 7.9%. All compounds retained by nixtamal from EP are important sources of nutrients and dietary fibre.
Keywords:Dietary fibre  ecological nixtamalisation  nejayote  whole corn flour
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