Measurement of in-plane thermal conductivity of carbon paper diffusion media in the temperature range of −20 °C to +120 °C

Carbon paper is commonly used as the gas diffusion layer (GDL) in polymer electrolyte membrane (PEM) fuel cells as it exhibits high chemical and mechanical durability. This diffusion medium is also anisotropic, which directly affects its transport properties and specifically the thermal conductivity. In this study, the in-plane thermal conductivity of the carbon paper GDL was determined using thermal diffusivity measurements for a temperature range from −20 to +120 °C and four Teflon loadings (0, 5, 20 and 50 wt.%). It is important to understand the effect of temperature on the thermal conductivity since PEM fuel cells are designed to operate under various temperatures depending on the application of use. Further, Teflon is used to change the hydrophobic properties of the carbon paper GDL with 20 wt.% as the most widely used percentage. In this study, the Teflon loadings were chosen to gain a comprehensive understanding of the thermal resistance due to Teflon. In this study, a quasi-steady method was used to measure the thermal properties of the carbon paper; hence, the phase transformation in the presence of PTFE was investigated. The thermal conductivity decreases with an increase in temperature for all samples. The addition of as little as 5 wt.% Teflon resulted in high thermal resistance decreasing the overall thermal conductivity of the sample. Further addition of Teflon did not have major effects on the thermal conductivity. For all treated samples, the thermal conductivity lies in the range of 10.1–14.7 W/mK. Finally, empirical relations for the thermal diffusivity and conductivity with temperature were deduced.