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基于耦合去噪算法的航空发动机中Si3N4圆柱滚子表面缺陷的检测方法
引用本文:廖达海,殷明帅,罗宏斌,黄佳雯,吴南星.基于耦合去噪算法的航空发动机中Si3N4圆柱滚子表面缺陷的检测方法[J].兵工学报,2022,43(1):190-198.
作者姓名:廖达海  殷明帅  罗宏斌  黄佳雯  吴南星
作者单位:(1.景德镇陶瓷大学 机械电子工程学院, 江西 景德镇 333403; 2.江西省陶瓷材料加工技术工程实验室, 江西 景德镇 333403;3.景德镇学院, 江西 景德镇 333403)
基金项目:国家自然科学基金项目(51964022);
摘    要:为解决基于机器视觉的传统单一图像去噪算法对混合噪声信号处理效果不佳,导致不能有效地检测识别航空发动机中应用的Si3N4圆柱滚子表面缺陷问题,提出一种基于改进的耦合去噪算法与多尺度阈值分割算法相结合的视觉检测方法。通过优化的小波阈值去噪算法与改进的中值滤波算法相耦合方法对Si3N4圆柱滚子的表面缺陷图像进行去噪处理,采用多尺度阈值分割算法对缺陷图像进行图像分割,识别提取Si3N4圆柱滚子表面缺陷。实验结果表明:Si3N4圆柱滚子表面缺陷图像经过改进的耦合去噪算法进行去噪后,信噪比>24.5%,多尺度阈值分割算法对Si3N4圆柱滚子表面缺陷图像的检测识别准确率>94%;该视觉检测方法具有良好的图像去噪效果,为进一步图像的缺陷识别打下基础,并且具有一定的通用性。

关 键 词:机器视觉  Si3N4圆柱滚子  耦合去噪  表面缺陷  多尺度阈值分割  

Detection and Analysis of Surface Defects of Si3 N4 Cylindrical Roller in Aero-engine Based on Coupled Denoising Algorithm
LIAO Dahai,YIN Mingshuai,LUO Hongbin,HUANG Jiawen,WU Nanxing.Detection and Analysis of Surface Defects of Si3 N4 Cylindrical Roller in Aero-engine Based on Coupled Denoising Algorithm[J].Acta Armamentarii,2022,43(1):190-198.
Authors:LIAO Dahai  YIN Mingshuai  LUO Hongbin  HUANG Jiawen  WU Nanxing
Affiliation:(1.School of Mechanical and Electronic Engineering, Jingdezhen Ceramic University,Jingdezhen 333403,Jiangxi, China;2.Jiangxi Ceramic Material Processing Technology Engineering Laboratory, Jingdezhen 333403, Jiangxi, China; 3.Jingdezhen University, Jingdezhen 333403,Jiangxi, China)
Abstract:In order to solve the problem that the traditional single image denoising algorithm based on machine vision has poor effect on the mixed noise signal processing, resulting in the inability to effectively detect and identify the surface defects of Si3N4 cylindrical roller used in aero-engine, a visual detection method based improved coupled denoising algorithm and multi-scale threshold segmentation algorithm is proposed. The surface defect image of Si3N4 cylindrical roller is denoised by the optimized wavelet threshold denoising algorithm and the improved median filter algorithm, and the multi-scale threshold segmentation algorithm is used to segment the defect image, thus identifying and extracting Si3N4 surface defects of cylindrical rollers. The experimental results show that the signal-to-noise ratio of surface defect images of Si3N4 cylindrical rollers denoised by the improved coupling denoising algorithm is more than 24.5%, and the detection and recognition accuracy rate of the multi-scale threshold segmentation algorithm for surface defect images of Si3N4 cylindrical rollers is more than 94%. It proves that the visual detection method has a good image denoising effect and a certain versatility.
Keywords:machinevision  Si3N4cylindricalroller  couplingdenoising  surfacedefect  multi-scalethresholdsegmentation  
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