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7A04铝合金复杂零件超塑性成形研究
引用本文:颜银标,赵金伟,魏斌,胡颖翰,智建中,张虎成.7A04铝合金复杂零件超塑性成形研究[J].轻合金加工技术,2003,31(9):47-49.
作者姓名:颜银标  赵金伟  魏斌  胡颖翰  智建中  张虎成
作者单位:1. 南京理工大学,材料科学与工程系,江苏,南京,210094
2. 江阳化工厂,山西,太原,030041
摘    要:在对空心圆锥体外侧表面带凸耳的7A04铝合金零件超塑性成形结构工艺性分析的基础上,进行模具设计和超塑性成形试验。结果表明:该零件在超塑性成形过程中,金属将同时向凸耳和空心圆锥体模腔内流动充型,导致变形阻力增大而无法成形;必须分两步进行超塑成形:先成形空心圆锥体,再成形凸耳。与原机加工工艺相比,超塑性成形该零件的工艺简单,节省材料60%以上。

关 键 词:铝合金  复杂零件  超塑性成形  模具设计  金属流动
文章编号:1007-7235(2003)09-0047-02
修稿时间:2003年5月12日

Research on Superplastic Forming of Complicated Part Made of 7A04 Aluminium Alloy
YAN Yin-biao,ZHAO Jin-wei,WEI Bin,HU Ying-han,ZHI Jian-zhong,ZHANG Hu-cheng.Research on Superplastic Forming of Complicated Part Made of 7A04 Aluminium Alloy[J].Light Alloy Fabrication Technology,2003,31(9):47-49.
Authors:YAN Yin-biao  ZHAO Jin-wei  WEI Bin  HU Ying-han  ZHI Jian-zhong  ZHANG Hu-cheng
Affiliation:YAN Yin-biao1,ZHAO Jin-wei1,WEI Bin1,HU Ying-han1,ZHI Jian-zhong2,ZHANG Hu-cheng2
Abstract:Superplastic forming of the empty cone part with 8 surface protuberances made of 7A04 aluminium alloy has been tested after analysis of its structure process. The results show that aluminium alloy moves to the empty cone and surface protuberances at the same time in the forming, this brings on the distortion resistance accretion and the empty cone is not formed. Its superplastic forming perform at two steps:first is shaped the empty cone, second is surface protuberances. This part by superplastic forming process if simpler and saving material over 60% than by machining process.
Keywords:superplastlicity  aluminium alloy  forming
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