Facile synthesis of cubic boron nitride nanoparticles from amorphous boron by triple thermal plasma jets at atmospheric pressure

Cubic boron nitride (c-BN) is a superhard material, with hardness value comparable to that of diamond. c-BN is used in a wide range of industrial applications, including tool, abrasives, and refractory. The hardness of c-BN can be improved by decreasing the particle size to the nanoscale; however, the simultaneous application of high pressure (～8 GPa) and temperature (>2,500 K) is required to synthesize the c-BN crystal structure. In this study, we effectively synthesized c-BN nanoparticles from amorphous boron using a triple direct current (DC) thermal plasma jet system at atmospheric pressure. The injection of nitrogen as plasma forming gas generated reactive nitridation species. The average particle size of the synthesized c-BN was 22 nm, and the major crystal structure is the (1 1 1) cubic phase. We carried out a numerical simulation for a thermal fluid, to confirm the high temperature and velocity fields of the plasma jets that formed inside the reactor as the flow rate of plasma forming gas was adjusted. A high production yield of 51% was achieved using amorphous boron at a feed rate of 190 mg/min and the c-BN nanoparticles exhibited high crystallinity without requiring pre-and post-processing.