微射出成型导光板的微结构分析

探讨了楔型导光板在微射出成型时的波峰落后现象，並以湿蚀刻制程将导光板扩散点制作于模板上，于微射出成型后将扩散点与导光板一体成型制作出来，用单一参数法探讨了制造工艺参数与导光板平面度及复制性的关系．结果表明，波峰落后现象是由于射出速度太慢、剪切热影响小使温度分布低、黏度升高、流动阻力大以及流动速度慢所造成的．影响平面度的最重要的制造工艺参数为模具温度，低模具温度时有较佳的平面度．模温为影响复制性的最重要的因素．

Micro-Structure of Light Guide Plate for Micro Injection Molding

This paper indicates the melt front delay of wedge-shaped light guide plate on micro injection molding and fabricates the patterns of mold inserted by wet etching process. The micro-feature of light guide plate is manufactured by micro injection molding. The single parameter method is used to discuss the flatness and replication properties for different processing parameters. The results show that the melt fronts delays due to the slow injection velocity, the low temperature induced by the little effect of shear heating, the high viscosity, the large flow resistance and the slow flow velocity. The mold temperature is the most important factor for the flatness and the replication of micro-feature of light guide plate. Lower mold temperature induces the better flatness properties.