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Mechanism Study on the Wear of CrAlTiN Coated High-Speed Steel Twist Drills Under Dry Cutting Conditions
Authors:Xiao Ji-ming  LI Yan  WU Yu-sheng  BAI Li-jing  LI Ze-rong
Abstract:As demands about environment protection are growing up, dry cutting technology is getting more and more concerns from all over the world. Main works performed here are study on dry cutting performances and wear mechanisms of M2high-speed steel (HSS) twist drills with CrAlTiN multicomponent coatings, which was deposited using magnetron sputter ion plating system, in drilling 45 and 30CrMnSiA steel, and their comparisons to those in drilling the same steel but using monolayer CrN and commercial TiN coated drills. Drilling performances of drills are evaluated mainly through the measurements of width on outer corner flank land and the cutting forces. Results show that performances of CrAlTiN coated drills are better than those of monolayer CrN and TiN coated drills. In drilling 45 and 30CrMnSiA steel, the average tool life of the CrAlTiN coated drills are 17.2 and 11.8 times higher than those of the uncoated drills. Observing wear of the drill with scanning electronic microscope, results show that there is no crack or spallation of the CrAlTiN coatings in wear zones. Main mechanism of the wear here is adhesion.
Keywords:magnetron sputter ion plating  CrAlTiN  TiN  CrN  drydrilling  wear mechanism  Conditions  Dry Cutting  Twist  Steel  CrAlTiN  Wear  Study  mechanism  adhesion  crack  spallation  wear  scanning electronic microscope  times  average  tool life  Results  show  better  measurements
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