A thermovisco-hyperelastic constitutive model of HTPB propellant with damage at intermediate strain rates

The uniaxial compressive tests at different temperatures (223–298 K) and strain rates (\(0.40\mbox{--}63~\mbox{s}^{-1}\)) are reported to study the properties of hydroxyl-terminated polybutadiene (HTPB) propellant at intermediate strain rates, using a new INSTRON testing machine. The experimental results indicate that the compressive properties (mechanical properties and damage) of HTPB propellant are remarkably affected by temperature and strain rate and display significant nonlinear material behaviors at large strains under all the test conditions. Continuously decreasing temperature and increasing strain rate, the characteristics of stress-strain curves and damage for HTPB propellant are more complex and are significantly different from that at room temperature or at lower strain rates. A new constitutive model was developed to describe the compressive behaviors of HTPB propellant at room temperature and intermediate strain rates by simply coupling the effect of strain rate into the conventional hyperelastic model. Based on the compressive behaviors of HTPB propellant and the nonlinear viscoelastic constitutive theories, a new thermovisco-hyperelastic constitutive model with damage was proposed to predict the stress responses of the propellant at low temperatures and intermediate strain rates. In this new model, the damage is related to the viscoelastic properties of the propellant. Meanwhile, the effect of temperature on the hyperelastic properties, viscoelastic properties and damage are all considered by the macroscopical method. The constitutive parameters in the proposed constitutive models were identified by the genetic algorithm (GA)-based optimization method. By comparing the predicted and experimental results, it can be found that the developed constitutive models can correctly describe the uniaxial compressive behaviors of HTPB propellant at intermediate strain rates and different temperatures.