High performance materials based on a self‐assembled multiple‐percolated ternary blend

In this study, it will be shown that morphologically tailored tricontinuous ternary blends, comprising polybutylene succinate (PBS), polylactic acid (PLA), and poly (butylene adipate‐co‐terephthalate)(PBAT), can generate new materials with excellent properties. Detailed morphological analysis is used to establish that all three phases in the ternary 33%PBS/33%PLA/33%PBAT blend morphology are highly continuous with a phase structure dominated by complete wetting dynamics. PBS is shown to situate itself between PLA and PBAT. This melt processed, self‐assembled, multiple percolated, blend possesses a high elongation at break (567%), high Young's modulus (1130 MPa), high impact strength (271 J/m), and a storage modulus about 50% higher than pure PBS at room temperature. None of the neat materials demonstrate this combination of high properties and the synergy derives from the tricontinuous structure of the system. The ternary nature of the blend allows for a modulation of the crystallinity behavior as examined by differential scanning calorimeter and X‐ray Diffraction. © 2014 American Institute of Chemical Engineers AIChE J, 60: 3005–3012, 2014