Synthesis,structure, and characterization of the thorium zirconolite CaZr1-xThxTi2O7 system

A series of zirconolite ceramics with composition CaZr_1-xTh_xTi₂O₇ (Δx = 0.10) were reactively sintered at 1350°C for 20 h, in air (0 ≤ x ≤ 0.60) and 5% H₂/N₂ (0 ≤ x ≤ 0.40). A sample with composition corresponding to x = 0.20 was also produced by hot isostatic pressing (HIP) at 1300°C and 100 MPa for 4 hours. Th⁴⁺ immobilization was most readily achieved under oxidizing conditions, with Th⁴⁺ preferentially incorporated within a pyrochlore-structured phase in the range 0.10 ≤ x ≤ 0.50, yet formation of the zirconolite-4M polytype was not observed. We report the novel synthesis of single-phase pyrochlore with nominal composition CaZr_0.40Th_0.60Ti₂O₇ when targeting x = 0.60. Th⁴⁺ incorporation under reducing conditions produced a secondary Th-bearing perovskite, comprising 24.2 ± 0.6 wt% of the phase assemblage when targeting x = 0.40, alongside 8.8 ± 0.3 wt% undigested ThO₂. Under reducing conditions, powder XRD data were consistent with zirconolite adopting the 3T polytype structure. The sample produced by HIP presented a nonequilibrium phase assemblage, yielding a major phase of zirconolite-2M alongside accessory Th⁴⁺-bearing phases ThTi₂O₆, ThO₂, and perovskite. These data highlight the efficacy of Th⁴⁺ as a Pu⁴⁺ surrogate, with implications for the formation of Zr-stabilized Th-pyrochlore phases as matrices for waste with elevated Th⁴⁺ content.