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加焦方式对气化炉炉料结构和气流分布的影响
引用本文:李海峰,韩立浩,游洋,罗志国,蔡九菊,邹宗树.加焦方式对气化炉炉料结构和气流分布的影响[J].中国冶金,2016,26(1):6-12.
作者姓名:李海峰  韩立浩  游洋  罗志国  蔡九菊  邹宗树
作者单位:1. 东北大学材料与冶金学院, 辽宁 沈阳 110819 2. 河北工业职业技术学院材料工程系, 河北 石家庄 050090
基金项目:冶金多相反应器内离散相运动行为与比相界面积和传质系数时空分布的多尺度研究
摘    要:装料模式决定了料床的孔隙度结构,进而决定了煤气流的分布信息。建立了气化炉炉料结构的离散单元模型和煤气流动的多孔介质模型,以自编程和软件Fluent为载体,结合两个模型共同描述了不同加焦方式对气化炉的炉料结构和煤气流动带来的变化,获得了炉内炉料结构的孔隙度分布信息和煤气的速度场、流线和质量通量。结果表明:首先,由离散单元模型获得的炉料结构信息可作为气流分布模型的边界条件输入;其次,煤气流模型的模拟结果表明焦柱的加入会在加焦位置处形成煤气发展通路,进而改善气化炉透气性,但应控制焦炭加入量,避免气流过度发展,进而影响煤气利用率。通过模拟计算获得的非均匀床层气体流动规律的认识对气化炉加焦工艺有借鉴意义。

关 键 词:COREX熔化气化炉    炉料结构    煤气流分布    加焦模式    数值模拟  

Influence of coke charging patterns on burden structure and gas flow distribution in melter gasifier
LI Hai- feng,HAN Li- hao,YOU Yang,LUO Zhi- guo,CAI Jiu- ju,ZOU Zong- shu.Influence of coke charging patterns on burden structure and gas flow distribution in melter gasifier[J].China Metallurgy,2016,26(1):6-12.
Authors:LI Hai- feng  HAN Li- hao  YOU Yang  LUO Zhi- guo  CAI Jiu- ju  ZOU Zong- shu
Affiliation:1. School of Materials and Metallurgy, Northeastern University, Shenyang 110819, Liaoning, China 2. Material Engineering Department, Hebei Colleage of Industry and Technology, Shijiazhuang 050090, Hebei, China
Abstract:Charging mode determines the burden voidage which directly affects the distribution of the gas flow. The discrete element model for burden structure and porous medium model for gas flow were established which were based on self-programming and Fluent software. Combined the two models, the changes of burden structure and gas flow distribution under different coke charging patterns in melter gasifier can be simulated meanwhile, gas velocity vectors, streamlines and mass flux were obtained. The results showed that the burden structure information calculated by the discrete element model can be used as the boundary conditions inputting into gas flow model. And the result of gas flow model indicated that gas passage ways was formed at the position of coke charging along the all-coke zone, which can improve the burden permeability. However, the addition amount of coke should be controlled to avoid gas excessive development, which can affect the utilization rate of gas. The inhomogeneous bed gas flow law calculated by the simulation can be used as reference in the coke charing patterns for melter gasifier.
Keywords:COREX melter gasifier                                                        burden structure                                                        gas flow distribution                                                        coke charging patterns                                                        numerical simulation                                        
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