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超音速火焰喷涂 Fe 基非晶耐磨涂层的组织与性能
引用本文:龚文娟,覃春媛,皮自强,杜开平,陈星,郑兆然.超音速火焰喷涂 Fe 基非晶耐磨涂层的组织与性能[J].热喷涂技术,2022,14(3):74-81.
作者姓名:龚文娟  覃春媛  皮自强  杜开平  陈星  郑兆然
作者单位:中国航发南方工业有限公司;矿冶科技集团有限公司; 特种涂层材料与技术北京市重点实验室; 北京市工业部件表面强化与修复工程技术研究中心
摘    要:采用超音速火焰喷涂 (HVOF) 在 304 不锈钢基体上制备了 FeSiBP 非晶涂层, 利用扫描电子显微镜、 X 射 线衍射仪、 维氏显微硬度计、 摩擦磨损试验机、 三维光学轮廓仪等设备对涂层的组织结构、 摩擦性能和磨损机制 进行了深入分析。 结果表明: 涂层大部分为非晶态, 非晶含量随着热量输入的增大呈先增加后减少的趋势。 当喷 涂参数为煤油流量 5.5 GPH, 氧气流量 2000 SCFH, 送粉器转速 4 RPM, 喷涂距离 360 mm 时, 涂层非晶含量可 达 83.8%, 硬度 857 HV0.2, 耐磨性是 304 不锈钢基体的 2.52 倍。

关 键 词:超音速火焰喷涂    铁基非晶合金    显微组织    耐磨性能

Microstructure and Properties of Fe-based Amorphous Wear-resistant Coating by HVOF
Gong Wenjuan,Qin Chunyuan,Pi Ziqiang,Du Kaiping,Zheng Zhaoran,Chen Xing.Microstructure and Properties of Fe-based Amorphous Wear-resistant Coating by HVOF[J].Thermal Spray Technology,2022,14(3):74-81.
Authors:Gong Wenjuan  Qin Chunyuan  Pi Ziqiang  Du Kaiping  Zheng Zhaoran  Chen Xing
Affiliation:AECC South Industry Co., Ltd., Zhuzhou 412002; 2. BGRIMM Technology Group, Beijing 100160; 3. Beijing Key Laboratory of Special Coating Materials and Technology, Beijing 102206; 4. Beijing Industrial Parts Surface Hardening and Repair Engineering Technology Research Center
Abstract:The amorphous FeSiBP coating was fabricated on 304 stainless steel matrix by high velocity oxygen fuel (HVOF). The microstructure, friction properties and wear mechanism of the coating were analyzed by scanning electron microscopy, X-ray diffractometer, Vickers microhardness tester, friction and wear tester, threedimensional optical profilometer and other equipments. Results showed that most of the coatings were amorphous, and the amorphous content increased first and then decreased with the increase of heat input. When the spraying parameters were kerosene flow rate 5.5 GPH, oxygen flow rate 2000 SCFH, powder feeding rate 4 RPM, spraying distance 360 mm. The coating amorphous content can reach 83.8%, and the hardness was 857 HV0.2, wear resistance was 2.52 times of the 304 stainless steel matrix.
Keywords:HVOF  Fe-based amorphous alloy  Microstructure  Wear resistance performance
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