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V型坡口对钢/铝激光对接熔钎焊性能的影响
引用本文:陈根余,吴克如,廖生慧,邓辉,张明军.V型坡口对钢/铝激光对接熔钎焊性能的影响[J].激光技术,2014,38(1):11-16.
作者姓名:陈根余  吴克如  廖生慧  邓辉  张明军
作者单位:1.湖南大学 汽车车身先进设计制造国家重点实验室, 长沙 410082
基金项目:国家自然科学基金资助项目(51175165);广东省教育部产学研结合项目资助项目(2010A090200048)
摘    要:为了改善钢/铝熔钎焊中钎焊缝与钢一侧接合界面上冶金反应的不均匀性,进而提高接头的拉伸强度,采用仿真模拟及实验相结合的方法研究了V型坡口对钢/铝激光对接熔钎焊性能的影响。利用ANSYS软件对钢/铝激光对接熔钎焊温度场进行仿真,在镀锌钢板上开设V型坡口时,接合界面靠近上表面与靠近下表面的温度梯度(为241℃)较不开坡口时的温度梯度(为588℃)明显减小;分别在镀锌钢板上开设V型坡口与不开设坡口的钢/铝异种金属进行激光对接熔钎焊试验,并对试样进行拉伸测试。结果表明,在镀锌钢板上开设V型坡口的情况下,接合界面上金属间化合物层的厚度分布较不开坡口均匀;V型坡口的存在使得断裂位置远离接合界面,接头的机械性能明显改善。

关 键 词:激光技术    激光焊接    金属间化合物    V型坡口    温度场    温度梯度
收稿时间:2013-03-07
修稿时间:2013-04-08

Effect of V-shaped grooves on properties of laser welding-brazed steel-aluminum butt joints
Abstract:In order to improve the homogeneity of metallurgical reaction on the bonding interface between seam and steel so as to improve the tensile strength of a specimen, the effect of V-shaped grooves on properties of laser welding-brazing steel-aluminum butt joints was discussed by means of simulation combined with experiments. Frist, the temperature field of laser welding steel-aluminum butt was simulated by means of ANSYS. It was found that the temperature gradient on the bonding interface when there was a V-shaped groove on galvanized steel was lower than that when there was no grooves on galvanized steel. Then the experiments were carried out for laser welding steel-aluminum butt joints with and without V-shaped grooves on galvanized steel respectively, and the specimens were subjected to a tensile test. The result showed that distribution of intermetallic compounds on the bonding interface between the seam and galvanized steel with a V-shaped groove was more uniform than that without grooves. The V-shaped groove on the base material made the fracture far away from the bonding interface and the mechanical property of the joint was improved significantly.
Keywords:laser technique  laser welding  intermetallic compounds  V-shaped groove  temperature field  temperature gradientr
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