Preparation of fine particles of carnegieite by a mist decomposition method

A mist of a hydrosol consisting of silica, alumina/NaAlO₂ and sodium hydroxide was produced by a supersonic atomization, and treated successively in three furnaces of different temperatures. The temperatures of the furnaces were adjusted for the evaporation of water, the dehydration and the crystallization of the mixed oxide, respectively. The spherical particles ( 0.5m) of carnegieite were found to be formed in a narrow composition range of the raw materials at temperatures of 650 to 900° C. The factors affecting the properties of the particles were investigated.