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模内装饰薄膜滞热对成型工艺的影响分析
引用本文:王金坤,孟正华,郭巍,胡豪胜,周磊.模内装饰薄膜滞热对成型工艺的影响分析[J].中国塑料,2020,34(4):70-77.
作者姓名:王金坤  孟正华  郭巍  胡豪胜  周磊
作者单位:1.武汉理工大学现代汽车零部件技术湖北省重点实验室,武汉 4300702.武汉理工大学汽车零部件技术湖北省协同创新中心, 武汉 4300703.江林(贵州)高科发展股份有限公司, 贵州 安顺 5611004.上汽通用五菱汽车股份有限公司, 广西 柳州 545007
基金项目:国家自然科学基金(51605356);中央高校基本科研业务费专项资金(WUT 2019Ⅲ116CG);教育部新能源汽车科学与关键技术学科创新引智基地(B17034)。
摘    要:以模内装饰技术(IMD)测试平板为研究对象,利用仿真和实验方法分析薄膜滞热的影响因素及薄膜滞热对成型工艺的影响规律。结果表明,薄膜滞热使动模侧模具温度场变化滞后于定模侧温度场,且在实验条件下达到8.6 ℃的最大温度差;薄膜滞热随着模具温度的增加而降低,随熔体温度和薄膜厚度增加而升高;薄膜影响熔体的充模与冷却,造成产品冷却不均的现象;薄膜滞热导致产品翘曲变形增加。

关 键 词:模内装饰  薄膜滞热  翘曲变形  
收稿时间:2019-11-28

Influence of Film Heat Lag of In-mold Decoration on Molding Process
WANG Jinkun,MENG Zhenghua,GUO Wei,HU Haosheng,ZHOU Lei.Influence of Film Heat Lag of In-mold Decoration on Molding Process[J].China Plastics,2020,34(4):70-77.
Authors:WANG Jinkun  MENG Zhenghua  GUO Wei  HU Haosheng  ZHOU Lei
Affiliation:1.Hubei Key Laboratory of Advanced Technology for Automotive Components, Wuhan University of Technology, Wuhan 430070, China2.Hubei Collaborative Innovation Center for Automotive Components Technology, Wuhan University of Technology, Wuhan 430070, China3.Jianglin (Guizhou) High?Tech Development Co, Ltd, Anshun 561100, China4.SAIC?GM?Wuling Automobile Co, Ltd, Liuzhou 545007, China
Abstract:In this paper,taking the in-mold decoration test plate as a research object,the influence factors of film heat-lag effect and the influence on the molding process were analyzed by simulation and experimental methods.The results indicated that the film heat-lag effect generated the hysteresis of temperature change for the moving mold side compared to the fixed mold side,and there was a maximum temperature difference of 8.6°C under the experimental conditions.The film heat lag decreased with an increase of mold temperature,but increased with the increase of melt temperature and film thickness.The filling and cooling of the melt were influenced by the film,resulting in uneven cooling of the product.The heat-lag effect of the film led to an increase in warpage of the product.
Keywords:in-mold decoration  film heat-lag  warpage
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