Metallurgical and tribological investigations of aluminium bronze bushes made by a novel centrifugal casting technique

Aluminium bronzes have been used as high strength, corrosion and wear resistance alloys for many decades. However, the alloy has a narrow solidification range and a complex nature which has confined its use to a limited field of applications. Published data on the wear characteristics and the metallurgical nature of the alloy system is limited, leaving wide possibilities for research. In the work described in this paper a study has been made of the metallurgical and tribological characteristics of aluminium bronzes conforming to BS 1400 AB2 specification. A novel centrifugal casting technique using a bonded sand lining integrated into a standard rotating die was adapted to cast a series of test bushes. Mechanical and microscopic aspects are studied and an attempt is made to correlate the physical properties with the tribological behaviour of the bushes. The results show that the test behaviour of the test bush was in some respects better than that of commercially produced bushes made by forging techniques. Detrimental embrittlement, due to ‘self annealing’ is significantly reduced by the adoption of the novel centrifugal casting technique referred to above.