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SCT110T摇枕(F-1449P(G))铸造工艺设计与试制
引用本文:张玉磊,张纬,孟少峰,康锋,张文魁,张龚,李显荣.SCT110T摇枕(F-1449P(G))铸造工艺设计与试制[J].铸造,2021(3):382-387.
作者姓名:张玉磊  张纬  孟少峰  康锋  张文魁  张龚  李显荣
作者单位:晋西装备制造有限责任公司;晋西车轴股份有限公司
摘    要:SCT110T摇枕(F-1449P(G))是北美铁路联运货车车辆转向架关键承载部件之一,在运行过程中承受巨大的拉、压、冲击、弯曲等交变载荷作用。根据摇枕零件的结构特点和技术要求,进行了铸造工艺设计。采用侧面浇注和双向分流开放式浇注系统,在铸件热节处设置发热冒口进行补缩以及吹氩喂丝炉外精炼等技术试制摇枕铸件,成功获得合格铸件产品。

关 键 词:摇枕铸件  B+级钢  酯硬化水玻璃  热处理

Casting Process Design and Trial Manufacture of SCT110T Bolster(F-1449P(G))
ZHANG Yu-lei,ZHANG Wei,MENG Shao-feng,KANG Feng,ZHANG Wen-kui,ZHANG Gong,LI Xian-rong.Casting Process Design and Trial Manufacture of SCT110T Bolster(F-1449P(G))[J].Foundry,2021(3):382-387.
Authors:ZHANG Yu-lei  ZHANG Wei  MENG Shao-feng  KANG Feng  ZHANG Wen-kui  ZHANG Gong  LI Xian-rong
Affiliation:(Jinxi Equipment Manufacturing Co.,Ltd.,Taiyuan 030024,Shanxi,China;Jinxi Axle Company Limited,Taiyuan 030024,Shanxi,China)
Abstract:SCT110T(F-1449P(G))bolster is one of key load-bearing parts for North America railroad freight train.It endures the action of alternating loads with pull,press,and impact bending in operation.In this work,the casting process of the bolster parts was designed based on its structural characteristics and technical requirements.The technological processes,including the side pouring and two-way split unpressurized gating system,setting up exothermic risers on the hot spots of the casting to compensate shrinkage,and LF refining by argon blowing and wire feeding,were adopted to manufacture the bolster castings,and acceptable casting products were successfully obtained through trial production.
Keywords:bolster casting  B+grade steel  ester hardened sodium silicate  heat treatment
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