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齐大山铁矿粗细分级旋流器数值优化试验研究
引用本文:胡振涛,陆占国,孙长胜,张东,崔宝玉.齐大山铁矿粗细分级旋流器数值优化试验研究[J].金属矿山,2021,50(5):160-166.
作者姓名:胡振涛  陆占国  孙长胜  张东  崔宝玉
作者单位:鞍钢集团矿业有限公司齐大山分公司,辽宁鞍山114043;东北大学资源与土木工程学院,辽宁沈阳110819
基金项目:国家自然科学基金项目(编号:51874075,51974066)。
摘    要:为提高齐大山铁矿选矿厂?]660 mm粗细分级水力旋流器的沉砂产率,从而增大后续重选作业的给矿量,基于数值模拟方法系统考察了水力旋流器结构参数对水力旋流器分离性能的影响。结果表明:增大沉砂口直径和柱段高度可以有效提高各粒级在沉砂中的分配率,而增加溢流管直径和小锥锥角则相反。基于数值试验结果进行了粗细分级水力旋流器工业试验,与原旋流器相比,优化后的旋流器沉砂产率提高了7.67个百分点,在保证分级效率的前提下可以有效提高沉砂产率。优化后的水力旋流器可以有效增加重选作业给矿量,并为同类型矿山的水力旋流器结构设计提供参考。

关 键 词:水力旋流器  数值模拟  分离性能  结构参数

Research on Numerical Optimization of Hydrocyclone of Coarse and Fine Fractions Classification in Qidashan Iron Mine
HU Zhentao,LU Zhanguo,SUN Changsheng,ZHANG Dong,CUI Baoyu.Research on Numerical Optimization of Hydrocyclone of Coarse and Fine Fractions Classification in Qidashan Iron Mine[J].Metal Mine,2021,50(5):160-166.
Authors:HU Zhentao  LU Zhanguo  SUN Changsheng  ZHANG Dong  CUI Baoyu
Affiliation:1. Qidashan Branch of Ansteel Mining Co., Ltd., Anshan 114043, China; 2. School of Resources and Civil Engineering, Northeastern University, Shenyang 110819, China
Abstract:In order to improve the underflow yield of ?]660 mm hydrocyclone in Qidashan iron ore concentrator and increase the ore feed of subsequent gravity separation operation, the influence of hydrocyclone structure parameters on the separation performance of hydrocyclone was systematically investigated based on numerical simulation method. The results showed that the recovery of each particle size in the underflow can be increased by increasing the diameter of the spigot and the height of the column section, while increasing the diameter of the vortex finder and the cone angle presents the opposite trend. According to the results of numerical simulation, the industrial test of hydrocyclone used for coarse and fine classification was carried out. Compared with the original hydrocyclone, the underflow yield of the optimized hydrocyclone increased by 7.67 percentage, which can effectively increase the underflow yields under the premise of ensuring the separation efficiency. The ore feed of gravity separation operation can be increased by optimized hydrocyclone,which provides reference to the structural design of hydrocyclone in similar mines.
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