Analytical approach to bursting in tube hydroforming using diffuse plastic instability |
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Authors: | Jeong Kim Sang-Woo Kim Woo-Jin Song Beom-Soo Kang |
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Affiliation: | aDepartment of Aerospace Engineering, Pusan National University, 30 Changjeon dong, Kumjeong Ku, Busan 609-735, Republic of Korea;bERC/NSDM, Department of Aerospace Engineering, Pusan National University, 30 Changjeon dong, Kumjeong Ku, Busan 609-735, Republic of Korea |
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Abstract: | Analytical studies on onset of bursting failure in tube hydroforming under combined internal pressure and independent axial feeding are carried out. Bursting is irrecoverable phenomenon due to local instability under excessive tensile stress. In this paper, in order to predict the bursting failure diffuse plastic instability based on the Hill's quadratic plastic potential is introduced. The incremental theory of plasticity for anisotropic material is adopted and then the hydroforming limit and bursting failure diagram with respect to axial feeding and hydraulic pressure are presented. The influences of the plastic anisotropy on plastic instability, the limit stress and the bursting pressure are also investigated. Finally, the stress-based hydroforming limit diagram obtained from the above approach is verified with experimental results. |
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Keywords: | Hydroforming Plastic instability Diffuse necking Plastic anisotropy Stress-based FLD |
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