轻量化坑道钻机的研制及应用

为解决坑道钻机质量大,在巷道中搬迁运输困难的问题,采用轻型结构设计与模块化组装思路,结合轻质材料应用,研制了由5052-H38态高强度铝合金作为主材的ZDY1200G型轻量化坑道钻机,钻机快速拆解后单部件最大质量292.5kg。采用三维DIC散斑变系统对钻机铝合金给进机身在极限载荷下的应变与位移进行了测量分析,测得最大回转负载工况最大主应变为0.87%,最大起拔工况机身关键部位最大位移6.317 mm,未产生塑性变形,满足使用需求。钻机研制成功后在云南省沧源县某矿进行了现场工业性试验,完成了斜向下43°、深度512.68 m的取心钻孔。试验结果表明,采用铝合金的坑道钻机在强度、刚度、可靠性上与碳钢为主材的坑道钻机相当,并且具有搬迁运输方便的优点,能较好地应用于坑道钻探施工。

Development and application of lightweight underground drill rig

The underground drill rig is too heavy, so it is difficult to move and transport in the roadway with poor conditions. In order to solve the problem, ZDY1200G lightweight underground drill rig with 5052-h38 state high strength aluminum alloy as the main material is developed. The idea of light structure design and modular assembly is adopted, combined with the application of light materials. The maximum weight of single component after quick disassembly of the drill rig is 292.5 kg. The three-dimensional DIC speckle system was used to measure and analyze the strain and displacement of the aluminum alloy feed body of the drill rig under the maximum load. The maximum principal strain under the maximum rotating load condition is 0.87%, and the maximum displacement of the fuselage is 6.317 mm under the maximum lifting condition. No plastic deformation was exerted on the fuselage to meet the use requirements. After the development of the drill rig, a field industrial test was carried out in a mine in Cangyuan County, Yunnan Province. A coring hole with a depth of 512.68 m and a slope of 43° was completed. The test results showed that the underground drill rig made of aluminum alloy is equivalent to the underground drill rig with carbon steel as the main material in strength, rigidity and reliability, and has the advantages of convenient relocation and transportation, which can be better applied to the underground drilling construction.