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石墨烯涂层刀具车削6061铝合金有限元仿真
引用本文:李小康,李彬,许鹿辉,郝勇,任睿卓.石墨烯涂层刀具车削6061铝合金有限元仿真[J].组合机床与自动化加工技术,2021(2):122-126.
作者姓名:李小康  李彬  许鹿辉  郝勇  任睿卓
作者单位:洛阳理工学院机械工程学院;河南省复合刀具与精密加工国际联合实验室
基金项目:国家自然科学基金项目(51475222);国家级大学生创新训练项目(201911070002,202011070008);河南省重点研发与推广专项(科技攻关)项目(202102210074);河南省新工科研究与实践项目(2020JGLX079)。
摘    要:针对高效干切削和微量润滑加工中润滑能力不足的难题,通过引入石墨烯涂层自组装及界面优化,降低刀具表面自由能,提高刀具的耐磨性和寿命。采用DEFORM软件模拟不同切削速度下石墨烯涂层和非涂层硬质合金刀具切削加工6061铝合金,提取分析试验的切削力和切削热等数据后表明:在一定的切削条件下,石墨烯涂层能有效提高刀具的润滑性能,起到降低切削力和摩擦因数的作用。

关 键 词:铝合金6061  石墨烯涂层刀具

FEM of Turning Aluminum Alloy 6061 with Graphene Coated Tool
LI Xiao-kang,LI Bin,XU Lu-hui,HAO Yong,REN Rui-zhuo.FEM of Turning Aluminum Alloy 6061 with Graphene Coated Tool[J].Modular Machine Tool & Automatic Manufacturing Technique,2021(2):122-126.
Authors:LI Xiao-kang  LI Bin  XU Lu-hui  HAO Yong  REN Rui-zhuo
Affiliation:(School of Mechanical Engineering, Luoyang Institute of Science and Technology, Luoyang Henan 471023, China;Henan International Joint Laboratory of Cutting Tools and Precision Machining, Luoyang Henan 471023, China)
Abstract:Aiming at the problem of insufficient lubrication ability in dry cutting and micro lubrication machining,it is expected to reduce the surface free energy and improve the wear resistance and life of the tool by using graphene coating self-assembly and interface optimization.Using DEFORM software to simulate the cutting of 6061 aluminum alloy with or without graphene coating and uncoated carbide tools under different cutting speeds,the data of cutting force and cutting heat are extracted and analyzed.The results show that graphene coating can effectively improve the tool's lubricity and reduce the cutting force and friction coefficient under certain cutting conditions,and introducing the mechanism of tool wear reduction.
Keywords:AL6061  graphene coated carbide tool
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