Investigation of hydrogen induced cracking in 2205 duplex stainless steel in wet H2S environments after isothermal treatment at 675, 750 and 900 °C

The effect of isothermal treatment (at 675, 750 and 900 °C) on HIC (hydrogen induced cracking) in sour environments containing hydrogen sulphide of a 2205 duplex stainless steel has been investigated. The performance and microstructure of failed material were characterized by optical microscopy, scanning electron microscopy and also X-ray diffraction. Two kinds of Cr-, Mo-enriched intermetallic phases, σ and χ, were found to precipitate preferentially at /γ interfaces and within grains after different times of aging in the temperature range of 650–900 °C. After performing tests according to the NACE Standard TM 0284 (1987) the specimens were investigated by using quantitative metallography methods. The volume fraction of σ phase was changed with the time of aging and σ phase developed into coarse particles due to the high diffusibility of solute atoms at high temperatures. The variation of size and shape of σ phase particles was obtained by applying different heat treatment conditions to 2205 steel specimens. The results showed that 2205 duplex stainless steel containing nearly 12 vol.% of σ phase in dispersed conditions was resistant to step cracking in wet environments containing hydrogen sulphide. It was highly possible that a crack would propagate faster along the embrittled σ phase. However, very small cracks were found at austenite–ferrite boundaries where o phase particles were also present.