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挖掘机先导控制负载敏感液压系统节能特性研究
引用本文:曾亿山,吕安庆,赵志学,刘旺,刘常海,胡敏.挖掘机先导控制负载敏感液压系统节能特性研究[J].液压与气动,2022,0(2):39-46.
作者姓名:曾亿山  吕安庆  赵志学  刘旺  刘常海  胡敏
作者单位:1.合肥工业大学机械工程学院, 安徽合肥 230009; 2.浙江大学流体动力与机电系统国家重点实验室, 浙江杭州 210027; 3.大庆钻探工程公司钻井研究院, 黑龙江大庆 163413
基金项目:国家自然科学基金(52005144,52075139,51905139);流体动力与机电系统国家重点实验室开发基金课题(GZKF-202015);中央高校基本科研业务费资助项目(JZ2020HGQA0195,JD2020JGPY0007)。
摘    要:负载敏感控制系统因其主泵出口压力高于最高负载回路压力,导致节能率较低.针对这一问题,从阀前补偿负载敏感控制系统出发,结合阀后控制和先导控制思想,提出一种基于负载敏感的先导控制挖掘机液压系统.在保证与负载敏感控制系统同样优良的复合操纵性能前提下,利用先导控制压力来降低主泵出口压力,以提高系统节能率,并建立先导控制压力的数...

关 键 词:负载敏感  先导控制  节能特性  复合操纵
收稿时间:2021-05-06

Energy-saving Characteristics of Excavator Hydraulic System Based on Load-sensing Pilot Control
ZENG Yi-shan,LV An-qing,ZHAO Zhi-xue,LIU Wang,LIU Chang-hai,HU Min.Energy-saving Characteristics of Excavator Hydraulic System Based on Load-sensing Pilot Control[J].Chinese Hydraulics & Pneumatics,2022,0(2):39-46.
Authors:ZENG Yi-shan  LV An-qing  ZHAO Zhi-xue  LIU Wang  LIU Chang-hai  HU Min
Affiliation:1. School of Mechanical Engineering, Hefei University of Technology, Hefei, Anhui 230009; 2. State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou, Zhejiang 310027; 3. Drilling Research Institute of Daqing Drilling & Exploration Engineering Corporation, Daqing, Heilongjiang 163413
Abstract:The main pump outlet pressure of the load-sensing control system is higher than the negative maximum load circuit pressure,resulting in a low energy-saving rate.To solve this problem from the point of load-sensing control system,this paper proposes an excavator hydraulic system based on load-sensing pilot control by combining with the idea of post-valve control and the pilot control.Under the premise of ensuring the same compound handling characteristics as the load-sensing system,the pilot control pressure is used to reduce the main pump outlet pressure to improve the energy-saving rate of the system,and it is verified by the mathematical model of the pilot control pressure and AMESim simulation model of the load-sensing pilot control system are established to investigate the energy-saving.Results show that within a certain pilot control pressure range,the higher the pilot pressure,the higher the energy-saving rate,and the best energy-saving level can reach up to 4.3%when the double load circuits are in high pressure and low flow conditions,but the energy saving power is very low at this time.When the energy-saving rate of the system is 2.53%,the energy-saving effect is the best,and the power can be reduced by 528 W.
Keywords:load-sensing  pilot control  energy-saving characteristics  compound handling
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