TVOC and formaldehyde emission behaviors from flooring materials bonded with environmental-friendly MF/PVAc hybrid resins

Polyvinyl acetate (PVAc) was added as a replacement for melamine-formaldehyde (MF) resin in the formaldehyde-based resin system to reduce formaldehyde and volatile organic compound (VOC) emissions from the adhesives used between plywoods and fancy veneers. A variety of techniques, including 20-l chamber, field and laboratory emission cell (FLEC), VOC analyzer and standard formaldehyde emission test (desiccator method), were used to determine the formaldehyde and VOC emissions from engineered flooring bonded with five different MF resin and PVAc blends at MF/PVAc ratios of 100:0, 70:30, 50:50, 30:70 and 0:100. Although urea-formaldehyde (UF) resin had the highest formaldehyde emission, the emission as determined by desiccator method was reduced by exchanging with MF resin. Furthermore, the formaldehyde emission level was decreased with increasing addition of PVAc as the replacement for MF resin. UF resin in the case of beech was over 5.0 mg/l, which exceeded E2 (1.5-5.0 mg/l) grade. However, MF30:PVAc70 was