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Rapid fabrication of Si3N4 ceramics with gradient appearance and microstructure
Authors:Songmo Du  Jie Zhang  Fei Li  Zhanglin Chen  Shijia Zhang  Shuo Zhao  Wei Cui  Kexin Chen  Guanghua Liu
Affiliation:1. State Key Laboratory of New Ceramics and Fine Processing, School of Materials Science and Engineering, Tsinghua University, Beijing, China;2. State Key Laboratory of New Ceramics and Fine Processing, School of Materials Science and Engineering, Tsinghua University, Beijing, China

Foshan (Southern China) Institute for New Materials, Foshan, China

Abstract:Si3N4 ceramics with tailored gradient in color and microstructure were prepared by a rapid cost-effective one-step approach. The gradient microstructure was obtained by the manipulation of the dissolution-reprecipitation process, by controlling the sintering temperature and sintering additive content. In the Si3N4 ceramics, the β-phase content gradually changed from 84% to 11%. The Si3N4 ceramics exhibited white color on one side and showed a hardness of 19 GPa and fracture toughness of 7 MPa·m1/2 and may be suitable for bio-implantation applications.
Keywords:bioceramic  gradient  silicon nitride  sintering  SPS
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