Synthesis of ultra‐high molecular weight polystyrene with rare earth–magnesium alkyl catalyst system: general features of bulk polymerization

Bulk polymerization of styrene (St) with an in‐situ‐activated Ziegler‐catalyst containing neodymium 2‐ethylhexyl phosphonate Nd(P₂₀₄)₃], magnesium–aluminum alkyls and hexamethyl phosphoramide (HMPA) was studied. The new rare‐earth catalyst exhibited high activity for polymerization of styrene, and its catalytic efficiency reached 14 730 g PSt/g Nd. The influence of reaction parameters, such as Mg/Nd, Mg/Al, St/Nd molar ratios, temperature, etc, on the catalyst performance was examined in detail. The molecular weight of the resulting polystyrene is ultra‐high (M_W = 40 × 10⁴ ∼ 120 × 10⁴ g mol⁻¹) and the distribution of molecular weight is broad (M_W/M_n = 2.1 ∼ 2.8). The microstructure of the polystyrene was characterized by IR and ¹³C NMR spectroscopies and found to be atactic. © 2001 Society of Chemical Industry