微电路模块灌封工艺研究

针对某款微电路模块在组装过程中存在的质量隐患以及在试验中存在的振动、散热、短路等质量可靠性问题,调整微电路模块的灌封方案,通过对比三种灌封-元器件焊接组合,得到最优灌封方案,确定灌封胶制备、灌胶填充和灌封胶固化等核心步骤的工艺条件。在灌封胶量确定和灌封工艺过程控制中,通过筛选和鉴定检验的典型试验,验证该微电路模块灌封工艺方案的可靠性。实验结果表明,利用灌封胶改善了绝缘、散热、耐温、防震作用,解决了该微电路模块在组装过程中存在的质量隐患及产品可靠性问题。     

Topological homogenization of metamaterial variability

With the proliferation of additive manufacturing and 3D printing technologies, a broader palette of material properties can be elicited from cellular solids, also known as metamaterials, architected foams, programmable materials, or lattice structures. Metamaterials are designed and optimized under the assumption of perfect geometry and a homogeneous underlying base material. Yet in practice real lattices contain thousands or even millions of complex features, each with imperfections in shape and material constituency. While the role of these defects on the mean properties of metamaterials has been well studied, little attention has been paid to the stochastic properties of metamaterials, a crucial next step for high reliability aerospace or biomedical applications. In this work we show that it is precisely the large quantity of features that serves to homogenize the heterogeneities of the individual features, thereby reducing the variability of the collective structure and achieving effective properties that can be even more consistent than the monolithic base material. In this first statistical study of additive lattice variability, a total of 239 strut-based lattices were mechanically tested for two pedagogical lattice topologies (body centered cubic and face centered cubic) at three different relative densities. The variability in yield strength and modulus was observed to exponentially decrease with feature count (to the power −0.5), a scaling trend that we show can be predicted using an analytic model or a finite element beam model. The latter provides an efficient pathway to extend the current concepts to arbitrary/complex geometries and loading scenarios. These results not only illustrate the homogenizing benefit of lattices, but also provide governing design principles that can be used to mitigate manufacturing inconsistencies via topological design.     

Investigating software testing and maintenance reports: Case study

ContextAlthough many papers have been published on software development and defect prediction techniques, problem reports in real projects quite often differ from those described in the literature. Hence, there is still a need for deeper exploration of case studies from industry.ObjectiveThe aim of this study is to present the impact of fine-grained problem reports on improving evaluation of testing and maintenance processes. It is targeted at projects involving several releases and complex schemes of problem handling. This is based on our experience gained while monitoring several commercial projects.MethodExtracting certain features from detailed problem reports, we derive various measures and present analysis models which characterize and visualize the effectiveness of testing and problem resolution processes. The considered reports describe types of problems (e.g. defects), their locations in project versions and software modules, ways of their resolution, etc. The performed analysis is related to eleven projects developed in the same company. This study is an exploratory research with some explanatory features. Moreover, having identified some drawbacks, we present extensions of problem reports and their analysis which have been verified in another industrial case study project.ResultsFine-grained (accurate) problem handling reports provide a wider scope of possible measures to assess the relevant development processes. This is helpful in controlling single projects (local perspective) as well as in managing these processes in the whole company (global perspective).ConclusionDetailed problem handling reports extend the space and quality of statistical analysis, they provide significant enhancement in evaluation and refinement of software development processes as well as in reliability prediction.     

DG planning with amalgamation of economic and reliability considerations

Distributed generation has been playing a vital role in dealing with issues related to distribution systems. This paper presents an approach which provides the distribution system operator with a set of solutions for DG placement to optimize reliability and total cost of power consumed by the distribution system. Optimal location of a Distributed Generator is evaluated based on the performance indices derived for reliability index and total cost of power consumed by the system. The proposed approach is applied to a 15-bus radial distribution system and a 18-bus radial distribution system and the results are analyzed.     

Analysis of robust optimization for decentralized microgrid energy management under uncertainty

The present paper provides an extended analysis of a microgrid energy management framework based on Robust Optimization (RO). Uncertainties in wind power generation and energy consumption are described in the form of Prediction Intervals (PIs), estimated by a Non-dominated Sorting Genetic Algorithm (NSGA-II) – trained Neural Network (NN). The framework is tested and exemplified in a microgrid formed by a middle-size train station (TS) with integrated photovoltaic power production system (PV), an urban wind power plant (WPP) and a surrounding residential district (D). The system is described by Agent-Based Modelling (ABM): each stakeholder is modeled as an individual agent, which aims at a specific goal, either of decreasing its expenses from power purchasing or increasing its revenues from power selling. The aim of this paper is to identify which is the uncertainty level associated to the “extreme” conditions upon which robust management decisions perform better than a microgrid management based on expected values. This work shows how the probability of occurrence of some specific uncertain events, e.g., failures of electrical lines and electricity demand and price peaks, highly conditions the reliability and performance indicators of the microgrid under the two optimization approaches: (i) RO based on the PIs of the uncertain parameters and (ii) optimization based on expected values.     

The development of a single-item Food Choice Questionnaire

Based on the multi-item Food Choice Questionnaire (FCQ) originally developed by Steptoe and colleagues (1995), the current study developed a single-item FCQ that provides an acceptable balance between practical needs and psychometric concerns. Studies 1 (N = 1851) and 2 (2a (N = 3290), 2b (N = 4723), 2c (N = 270)) showed that the single-item FCQ scale has good convergent and discriminant validity. Generally, the results showed the highest correlations with the related multi-item dimensions (>0.40). Study 2 refined the scale. Only the items for convenience (Study 2a), sensory appeal (Study 2b) and mood (Study 2c) needed to be revised (as Study 1 showed a correlation between the multi-item and the single-item below the threshold of 0.60). The results also showed comparable predictive validity. Both methods revealed similar association patterns between food motives and consumption behaviours (Fisher’s z tests revealed agreements of 86.2% for Study 1, 92.9% for Study 2a and 100% for Studies 2b and 2c). Study 3 (N = 6062) showed an example of the added value of a context-specific application for the single-item FCQ. Different motives were shown to be relevant across contexts, and the context-specific motives had additional explained variance beyond the general multi-item FCQ. Studies 2b and 3 also showed the performance of the single-item FCQ in an international context. In sum, the results indicate that the single-item FCQ can be used as a flexible and short substitute for the multi-item FCQ. The study also discusses the conditions that should be considered when using the single-item scale.     

A knowledge-based archive multi-objective simulated annealing algorithm to optimize series–parallel system with choice of redundancy strategies

Redundancy allocation problem (RAP) is one of the best-developed problems in reliability engineering studies. This problem follows to optimize the reliability of a system containing s sub-systems under different constraints, including cost, weight, and volume restrictions using redundant components for each sub-system. Various solving methodologies have been used to optimize this problem, including exact, heuristic, and meta-heuristic algorithms. In this paper, an efficient multi-objective meta-heuristic algorithm based on simulated annealing (SA) is developed to solve multi-objective RAP (MORAP). This algorithm is knowledge-based archive multi-objective simulated annealing (KBAMOSA). KBAMOSA applies a memory matrix to reinforce the neighborhood structure to achieve better quality solutions. The results analysis and comparisons demonstrate the performance of the proposed algorithm for solving MORAP.     

The shear strength of nano-Ag sintered joints and the use of Ag interconnects in the design and manufacture of SiGe-based thermo-electric modules

Thermo-electric modules (TEMs) can be used to convert heat into electricity by utilizing the Seeback effect. It is now possible to buy BiTe thermo-electric modules that can operate up to temperatures of around 300 °C. However, many applications, such as the harvesting of excess gas turbine heat, may occur at higher temperatures. Therefore, new materials and manufacturing processes need to be developed to produce packaged TEMs that can operate at a maximum operating temperature of 650 °C. Two critical areas in the manufacture of a SiGe TEM are the choice and strength of materials used to both sintered joint the TE material to the rest of the module and the metal used for the interconnects. The interconnection material needs to be sufficiently strong to withstand large temperature fluctuations while maintaining a low contact resistance, as well as being compatible with the nano-Ag sintered joint. Shear force tests of the sintered thermo electrical leg material showed that the joints are brittle when sintered to W metallized AlN substrates are used and ductile fracture behavior when sintered to Cu metallized AlN substrates using the NanoTach K nano silver paste. Almost all of the joints were found to be brittle when using the NachTach X nano silver paste. Shear testing of the sintered joints showed that the X paste joints were variable in strength and stiffness, having a typical Young’s modulus between 10 and 100 MPa at room temperature. The K paste joints were stiffer, but had a similar strength as compared to the X paste joints.     

40 years FORM: Some new aspects?

40 years ago Hasofer and Lind wrote their seminal paper [13] about FORM where they described an algorithm for finding the beta point. This algorithm, later in 1978 generalized by Rackwitz and Fiessler in [23] to include nonnormal random variables, is known as Hasofer-Lind–Rackwitz-Fiessler (HL–RF) algorithm and till now it is an important tool for reliability calculations. Here its relation with standard numerical optimization is explained. Further a simple method for computing the SORM factor is given and the connection of FORM/SORM with dimension reduction concepts is outlined.