Investigation of corrosion properties with Ni–P/TiNO coating on aluminum alloy bipolar plates in proton exchange membrane fuel cell

Aluminum alloy bipolar plates have unique application potential in proton exchange membrane fuel cell (PEMFC) due to the characteristics of lightweight and low cost. However, extreme susceptibility to corrosion in PEMFC operation condition limits the application. To promote the corrosion resistance of aluminum alloy bipolar plates, a Ni–P/TiNO coating was prepared by electroless plating and closed field unbalanced magnetron sputter ion plating (CFUMSIP) technology on the 6061 Al substrate. The research results show that Ni–P interlayer improves the deposition effect of TiNO outer layer and increase the content of TiN and TiO_xN_y phases. Compared to Ni–P and TiNO single-layer coatings, the Ni–P/TiNO coating samples exhibited the lowest current density value of (1.10 ± 0.02) × 10^?6 A·cm^?2 in simulated PEMFC cathode environment. Additionally, potential cyclic polarization measurements were carried out aiming to evaluate the durability of the aluminum alloy bipolar plate during the PEMFC start-up/shut-up process. The results illustrate that the Ni–P/TiNO coating samples exhibit excellent stability and corrosion resistance.     

Revealing the dimensional stability mechanisms of SiC/Al composite under long-term thermal cycling

Long-term thermal cycling causes irreversible dimensional changes of the material, which in turn affects the reliability of precision instruments. In this paper, dimensional stability mechanisms of SiC/Al composites during thermal cycling were revealed using high-precision thermal dilatometer, XRD and spherical aberration correction transmission electron microscope (Cs-TEM). First, how the factors including dislocations, internal stress and precipitates affect the dimensional change of SiC/Al composites were separately introduced. Then, the integrated effect of these factors affecting the dimensional stability of SiC/Al composites was further discussed. Among them, the integrated effect of dislocation-internal stress in SiC/pure Al composites leads to an increase in dislocation density and average lattice constant, which leads to an increase in dimensional change. The integrated effect of dislocation-internal stress-precipitates in SiC/2024Al composites leads to a decrease in the average lattice constant and some changes in the precipitation behavior (including the type, density and lattice constant of the precipitates), which ultimately leads to a decrease in dimensional change. The dimensional change of the two types of composites was semi-quantitatively estimated. Finally, the reasons for the significantly higher dimensional stability of the SiC/2024Al composites were given.     

Stability analysis and characterization of the nano emulsified Jatropha-curcas-based bio-fuel

This work investigates the suspension duration of the nanosized multiwalled carbon nanotubes (MWCNT) and aluminum oxide (Al₂O₃) in B20, B50 and B70 blends of Jatropha Methyl ester. The MWCNT and aluminum oxide (Al₂O₃) are added to the fuel blends in the proportions of 50 and 100 pmm separately by ultra sonication. The prepared fuel samples are characterized, and turbidity analysis was done to find the stability rate of nano-additives. The outcomes reveal the maximum stability rate for MWCNT and Al₂O₃ as 83.3% and 87.03%, respectively, with 50ppm in B20 over a period of eighteen days. A considerable drop in suspension was observed with the 100 ppm MWCNT and Al₂O₃ biodiesel blends.     

Binder jetting additive manufacturing of aluminum nitride components

In this work, we report on the novel fabrication of aluminum nitride (AlN) components using Binder Jetting (BJT) additive manufacturing (AM). The AlN constructs were subjected to post-fabrication thermal treatment by hot isostatic pressing (HIPing) for 8 hours at a pressure of 206 MPa and temperature of 1900 °C. This treatment resulted in a 60.1% relative density maximum densification for AlN. The BJT printed AlN specimens were analyzed using various characterization techniques. The purity, microstructure, and polycrystallinity of the AlN phase formed were confirmed by techniques that included x-ray diffraction (XRD), scanning electron microscopy (SEM) coupled with energy dispersive spectroscopy (EDS), and high-resolution transmission electron microscopy (HRTEM). Second harmonic generation (SHG) microscopy showed polarization dependence and second harmonic signal at 470 nm, indicating the potential to produce thermal and optical-mechanical devices. Mechanical properties obtained by nanoindentation resulted in an elastic modulus of ~251 GPa when measured in fully dense, contiguous crystalline regions, corresponding to an apparent, porous bulk stiffness of ~90 GPa for the final, 60.1 % dense products. Finally, the laser flash method (LFM) was used to measure the thermal conductivity of the material as a function of temperature resulting in values from 4.82 W/mK to 3.17 W/mK for the temperature range from 23 °C to 500 °C, respectively.     

Hydrogen generation from the hydrolysis of aluminum promoted by Ni–Li–B catalyst

In this study, the high activity Ni–Li–B catalysts were fabricated through wet chemical reduction method. Their morphological structures, crystallinity, surface area and composition were examined by field-emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD), Brunauer–Emmett–Teller (BET) method and energy-dispersive X-ray spectroscopy (EDS). The aluminum-water reaction tests were explored in the range of temperatures from 35–75 °C. It was found that water could react with aluminum to generate hydrogen gas. The yield and hydrogen generation rate were significantly increased when all prepared catalysts were added into the reaction. The Ni–Li–B (X_LiCl = 0.1 g) catalyst exhibited the highest cumulative hydrogen volume of 201.3 ml with an average hydrogen production rate of 0.50 ml min⁻¹ at 55 °C. This phenomenon could be pointed to the emergence of the micro galvanic cell formed by the Ni–Li–B, Li/Ni–Li–B, Li and Al, which accelerated aluminum to rapidly react with water.     

Controlled growth of nanocrystalline aluminum nitride films for full color range

Color films are widely used for visual effect as well as for their functional properties. To date, however, synthesizing thin films with desired color remains challenging. In this work, AlN color films are deposited on Si wafers by precise control of the deposition time for different thickness during reactive magnetron sputtering from an Al target in Ar/N₂ atmosphere. The thickness, morphology, structure, composition and color index are carefully examined by field emission scanning electron microscopy, atomic force microscopy, grazing incidence X-ray diffraction, X-ray photoelectron spectrometry and colorimeter, respectively. As the film thickness changes from 57 nm to 165 nm, the film exhibits purple, indigo, blue, green, yellow, orange and red in color. These colors repeat in the same order when the thickness goes over 165 nm. Once the thickness exceeds 467 nm, overlapping of colors takes place. The mechanisms are elucidated.     

Evidence of nano-galvanic couple formation on in-situ formed nano-aluminum amalgam surfaces for passivation-bypassed water splitting

Reaction of Al metal with water is a well-known technique for large scale production of hydrogen. However, this method suffers from kinetic limitations due to formation of a passivation layer on Al, preventing optimal operations. Using high resolution Scanning Kelvin Probe Force Microscopy (SKPFM), we show the origin of formation of 'nano-galvanic couple' on in situ formed nano-aluminum amalgam surfaces in a water splitting system; passivation based limitations are completely bypassed in this approach. Furthermore, they offer an opportunity to beneficiate and recover mercury in contaminated water. The nano-galvanic corrosion due to substantial lateral variation in surface contact potential is responsible for the observed high throughput of hydrogen production (720 mL/min per 0.5 g Al salt). It may be noted that this process fares better than in situ prepared nano-Al based hydrogen production, wherein 600 mL/min of hydrogen is obtained for 0.5 g Al salt. Investigations using Cyclic Voltammetry (CV) and Electrochemical Impedance Spectroscopy (EIS) provide evidence for passivation-bypassed hydrolysis and favourable kinetics for in situ derived nano-AlHg hydrolytic agents (when compared to nano-Al). This study, to the best of our knowledge, reports the first direct proof of nano-galvanic couple formation on in-situ prepared nanoaluminum amalgam surface; paving a direct way to overcome the long standing passivation problem in Al hydrolysis. It is found that the hydrogen production rate and standard deviation (SD) of the contact potential of nanoaluminum amalgam are directly related to the rate of addition of the reducing agent, offering an opportunity for kinetic control for the in situ hydrolytic process.     

Degradation rate quantification of solid oxide fuel cell performance with and without Al2TiO5 addition

Degradation rates of electrical current during constant voltage operation of SOFCs with anodes made using NiO precursor powders from two different manufacturers with and without the addition of aluminum titanate (ALT) added by either mechanical mixing or anode infiltration have been quantified using a novel MATLAB algorithm. Because the algorithm has been used to quantify degradation rates for many different SOFC tests, it is thought that the method can be applied to most measured SOFC data to quantify the instantaneous cell degradation rate as a function of time for the entire SOFC performance measurement. Degradation rates determined at different times have been plotted against varying concentrations of ALT addition, facilitating the estimation of optimum ALT concentration for SOFC anodes made with NiO from a specific manufacturer. The algorithm used to determine degradation rates is available upon request to the corresponding author.     

Quantitative study of the kinetics of hydrogen evolution reaction on aluminum surface and the influence of chloride ion

The behaviors and kinetics of hydrogen evolution reaction (HER) on pure aluminum with passive film in the presence and absence of chloride ion are quantitatively investigated by using the tip generation/substrate collection mode of scanning electrochemical microscopy (SECM) with dual Al/Pt ultramicroelectrode (UME) as tip electrode and Pt UME as substrate electrode. The standard rate constants k⁰ and transfer coefficients α_H of HER in ClO₄⁻- and Cl⁻-containing solution are 6.9 × 10⁻⁷ cm/s and 0.22, 7.1 × 10⁻⁶ cm/s and 0.19, respectively. Results show that the kinetic of HER is slow and the destruction of Cl⁻ on passive film can significantly promote the HER on Al surface. Moreover, these α_H far less than commonly used 0.5 in corrosion research, can explain the great difference between theoretical Tafel slopes and experimental results. Besides, the existence of current plateau in Al electrode explains the large difference in corrosion potential during parallel testing.     

Effect of aluminum on microstructure,mechanical properties and pitting corrosion resistance of ultra-pure 429 ferritic stainless steels

Effect of aluminum on microstructure, mechanical properties and pitting corrosion resistance of ultra-pure 429 ferritic stainless steels has been investigated. Aluminum can significantly increase the ratio of equiaxed crystal grains, but the promotion effect has great relation with aluminum content. Aluminum can stabilize ferrite phase and significantly reduce recrystallization temperature. Increased aluminum content can also lead to the precipitate of AlN and Al₂O₃ at higher temperature. The increased amount of AlN may partly contribute to the reduced nitrogen element to form austenite at high temperature, hence the high temperature phase transformation of α + γ → α occurs. The fine and large number of Al₂O₃ particles can refine grain size and then promote recrystallization. The highest intensity of γ-fiber texture {1 1 1}〈1 1 2〉 is observed in the steel with 0.19 wt.% aluminum, which can improve the formability of steels. With the increase of aluminum content, the tensile strength increases linearly but the elongation and plastic strain ratio first increase then decrease, the working hardening index varies slightly among the steels. Appearance of Al₂O₃ inclusions with small size and decreased content of MnS benefit pitting corrosion resistance. However, the large dimension Al₂O₃ inclusions have significantly negative influence on pitting corrosion resistance.