钢锭零能少氧化均热轧制的研究

根据计算机的辅助分析,采用新的钢锭传搁、注后强制水冷却、垫铁脱模等工艺后,入炉钢锭的热焓已超过开坯轧制需要,利用普通均热炉代替钢锭保温车,可完全依靠到钢锭自身潜热与显热进行均热。对不同锭型与钢种采用经试验的最佳时间均热后再轧制,收与保温车均热钢锭直接轧制相同的效果。     

异型钢锭的开发与研制

本文简要说明了我厂异型钢锭的开发与研制所取得的成绩，重点介绍了异型钢锭的设计思路和解决钢锭质量缺陷的措施。     

应用10mm薄板铸锭制备的NdFeB烧结磁体

NdFeB薄板铸锭具有晶粒细，富钕相分布均匀及在稀土含量较低时可以防止α－Fe相出现的特点，是一种适合制备高性能烧磁体的合金铸锭，本文介绍了一种用10mm薄板铸锭和球磨制粉方法制备烧结磁体的工艺，在设备要求较低的情况下制备得到了Br=1.37T,(BH)max=320kJ/m^3(40MGOe)的烧结磁体，同时比较了使用常规铸锭和常规工艺的结果，强调了氢爆法在该工艺中的重要作用，最后对该工艺的改进方向和10mm铸锭的应用前景进行了阐述。     

圆钢锭浇铸工艺试验

在不同锭型钢中A1含量及S含量、浇铸温度及浇铸时间等试验工艺条件下,对模铸20管钢、φ450mm、2.1t(圆波浪形)钢锭裂纹率的影响进行了分析与讨论,并确定了主要工艺参数。     

Development of ultra light magnesium-lithium alloys

Magnesium-lithium alloys are among the lowest density metallic materials. Addition of lithium, with a relative density of 0·53, in magnesium reduces the density of the alloy significantly. Furthermore, addition of nearly 11 wt.% lithium converts hexagonal close packed structure of pure magnesium to a body centered cubic lattice, markedly improving formability of the alloy. The development of these alloys, however, had been hampered due to the high reactivity of lithium and magnesium in the molten state and also, due to poor creep resistance and instability of mechanical properties at room temperature. In an attempt to indigenize these ultra light alloys for possible applications in Indian satellite programme, detailed research work was initiated in DMRL. The difficulties associated with producing sound cast ingots have been overcome by controlling melting and casting parameters of these alloys. Extensive work has been done on structure-property correlation of alloys with varying lithium content and minor alloying additions. Based on these work, advanced magnesium-lithium alloys have been developed with improved tensile properties, room temperature stability and creep resistance. Wrought products (plates/sheets) of magnesium-lithium alloy have been supplied to ISAC, Bangalore and are being used in their INSAT-2 programme. This paper describes the systematic studies carried out in the laboratory to indigenize these ultra light alloys.     

3t电渣钢9Cr2Mo工艺实践

为进一步提高冷轧辊电渣锭的内(外)质量、降低生产成本的要求,贵阳特钢采用400mm×300mm矩形连铸坯取代(φ)330mm铸锭做为电渣母材,在计算机全过程自动控制下,实现1支自耗电极重熔1支3吨电渣锭9Cr2Mo.电渣冶炼的填充比由初期的0.347提高到0.487,电渣锭成锭率由91.17%提高到96.87%,电渣重熔电耗由1762kWh/t下将到1477 kWh/t.     

自润滑料垫的设计及其在立推式铝锭加热炉上的应用

本文详细论述了我公司自主开发的自润滑料垫的结构设计和技术特点，分析了这种料垫的优缺点，对其应用前景进行了展望。     

实现铝锭堆垛、称量、打包一体化控制系统

国内大多数铝锭生产企业在铝锭打包过程中。均采用人工作业方式。为此，根据铝锭生产工艺和技术要求以及现代科学生产管理理念。探讨铝锭称量、堆垛、打包一体化控制系统的研究，其主导思想是在原有的铝锭堆垛机控制系统上，实现铝锭自动化流水作业的功能，改变原有的铝锭生产作业方式。     

The laws of silicon ingot formation by combustion reaction

The formation of a phase pure silicon ingot from SiO₂+Al+KClO₃ and Na₂SiO₃+Al+KClO₃ systems was investigated thermodynamically and experimentally under combustion mode, known also as self-propagating high-temperature synthesis (SHS). The regularities of combustion and phase formation versus KClO₃ concentration by a thermocouple technique were obtained. The morphology, chemical and phase composition of the silicon ingot were analyzed by powder X-ray diffraction (XRD), scanning electron microscopy (SEM), and ICP-analysis. The method reported here proved effective in producing silicon ingots with a purity of 98%.     

再生镁合金铸锭质量的控制

介绍了再生镁合金铸锭质量的评价标准,讨论了浇铸参数对镁合金铸锭质量的影响,设计出了镁合金短链铸锭机。通过和镁合金重熔精炼系统配套,镁合金铸锭质量得以提高。