全尾砂和废石联合胶结充填体最佳配比及应用

针对红岭铅锌矿分级充填骨料来源不足、地表废石堆积污染环境的情况,提出将该矿选厂产生的全尾砂和地表废石作为充填骨料的联合胶结充填方案。分别测试了全尾砂和地表废石的物理化学性质,验证了碎石和全尾砂作为联合充填骨料的可行性。通过充填配比试验,分析了不同配比全尾砂废石充填体强度特性,得出了最佳充填配比。结果表明,充填试块的强度随灰砂比减小而减小,随养护龄期增加呈增大趋势,随充填料浆质量浓度增大而增大,最佳配比为: 胶结充填灰砂比1∶8、普通充填灰砂比1∶12,全尾砂∶废石配比4∶6,质量浓度78%。根据研究结果,在红岭铅锌矿进行了全尾砂废石充填技术工业应用,证实该技术可行。     

Seismic behavior of geosynthetic-reinforced retaining walls backfilled with cohesive soil

This study investigates the seismic performance of geosynthetic-reinforced modular block retaining walls backfilled with cohesive, fine grained clay-sand soil mixture. Shaking table tests were performed for three ½ scaled (wall height 190 cm) and ¼ scaled model walls to investigate the effects of backfill type, the influence of reinforcement length and reinforcement stiffness effects. The El Centro and Kobe earthquake records of varying amplitudes were used as base acceleration. Displacement of the front wall, accelerations at different locations, strains on the reinforcements, and the visual observations of the facing and the backfill surface were used to evaluate the seismic performance of model walls. The model walls were subjected to rigorous shaking and the walls did not exhibit any stability problems or signs of impending failure. The maximum deformations observed on the models with cohesive backfill was less than half of the deformation of the sand model. The load transfers between the geogrid and cohesive soil was comparable to that of sand and hence the needed reinforcement length was similar as well. As a result; the model walls with cohesive backfills performed within acceptable limits under seismic loading conditions when compared with granular backfilled counterparts.     

基于P波模量的原位胶结充填体强度预测模型研究

原位胶结充填体质量评价通常采用单轴抗压强度作为表征指标,由于在现场工程中无法快速、准确获取充填体的强度值,因此需要建立一种参数易于获取且准确的原位胶结充填体强度预测模型。基于胶结充填体物理力学参数的内在联系,从量纲平衡的角度探索了胶结充填体单轴抗压强度与P波模量的关系。根据C矿和I矿两种原位胶结充填体的密度、P波速度及取芯强度的测试数据,采用线性拟合的方法获得了基于P波模量的原位胶结充填体强度预测模型。通过对C矿和I矿的强度预测模型拟合效果分析可知,P波模量与取芯强度呈正相关性,且拟合效果较好,证明原位胶结充填体强度预测模型精度高,具有很强的实用性。     

云南麻栗坝水库输水隧洞坍塌处理

麻栗坝水库输水隧洞是在高含水量低胶结度的砂砾石为主的土体中开挖的大断面水工隧洞，施工存在极大的风险性。在成洞坍塌处理中采用内外结合、先回填后固结的处理措施，有效地解决了坍塌问题，使该隧洞的掘进能够顺利进行，建成运行表明所采用的方法是适宜的。     

Stability control of gob-side entry retained under the gob with close distance coal seams

In multi-seam mining, the interlayer rock strata between the upper coal seam(UCS) and the lower coal seam(LCS) appear damage and strength weakening after mining the UCS. Ground stability control of the gob-side entry retaining(GER) under the gob with close distance coal seams(CDCS) is faced with difficulties due to little attention to GER under this condition. This paper focuses on surrounding rock stability control and technical parameters design for GER under the gob with CDCS. The floor rock strata damage characteristics after mining the UCS is first evaluated and the damage factor of the interlayer rock strata below the UCS is also determined. Then, a structural mechanics model of GER surrounding rock is set up to obtain the main design parameters of the side-roadway backfill body(SBB) including the maximum and minimum SBB width calculation formula. The optimal SBB width and the water-to-cement ratio of high water quick-setting material(HWQM) to construct the SBB are determined as 1.2 m and 1.5:1.0,respectively. Finally, engineering trial tests of GER are successfully carried out at #5210 track transportation roadway of Xingwu Colliery. Research results can guide GER design under similar mining and geological conditions.     

低成本钢尾渣-矿渣基矿山充填料的优化开发

 为实现多固废协同利用、降低充填成本,在矿渣基全粒级细尾砂胶结充填料基础上,以流动性和抗压强度为表征,利用热闷钢渣磁选尾渣(钢尾渣)替代部分矿渣作为胶凝材料,脱硫灰和水泥熟料替代部分专用添加剂作为外加剂,采用正交试验探寻掺量规律,优化固体填充料配比,开发钢尾渣-矿渣基软性矿山充填料,并研究了外加剂与胶材比、灰砂比等因素的影响。对比分析了矿渣基准组、钢尾渣-矿渣基准组(B1)、强度最优外加剂组分钢尾渣-矿渣组(B7)等3组充填料的微观形貌及XRD图谱以探究其水化机理。结果表明,钢尾渣替代矿渣量增加、外加剂与胶材比减小,充填料浆流动性改善,但充填体抗压强度下降。强度正交试验结果表明,钢尾渣掺量大小决定强度低高,脱硫灰掺量宜高于水泥熟料。进一步调整外加剂组分配比,在灰砂比为1∶6、钢尾渣替代矿渣为20%条件下,找出B7组外加剂组分为脱硫灰、水泥熟料分别替代30%、20%专用添加剂,B7组料浆扩展度为143 mm,充填体形貌为富铁绿泥石胶结假方体钙硅灰石,28 d抗压强度达2.13 MPa,较基准组低0.19 MPa,较B1提高0.26 MPa。该替代方案满足现场充填C2级强度的要求,改善流动性并显著降低了充填成本。优化的外加剂组分配比在灰砂比为1∶4条件下同样具有强度优化作用,但较灰砂比为1∶6条件下低。     

进水塔塔背回填抗震设计优化研究与动态响应分析

为分析塔背不同回填材料与不同回填厚度对进水塔动态响应的影响,建立6种回填材料与4种回填厚度相互组合下的数值试验模型,对进水塔进行动力分析。对比进水塔关键部位的应力与位移发现:回填材料的不同对塔背与回填交界区域应力有一定影响,石渣回填时,此区域应力最大值有很大减小,接触面应力分布状态也发生了变化;回填厚度对塔顶位移的影响不大。根据数值试验的计算结果与分析规律,合理使用石渣回填,设计了一种新的回填型式。此型式下塔背与回填交界区域不在为集中应力发生的部位;接触面最大应力大幅减小,相同部位的应力值减小;大应力区位置向下偏移,且区域变大、变宽,说明新回填型式改善了进水塔结构的应力状态,对其安全很有利。将提出的回填方法应用于某泄洪洞进水塔结构中,对比分析了新回填型式与原回填型式两种情况下此进水塔塔背与回填交界角点应力时程曲线、塔背与回填接触面应力云图与损伤云图。结果表明新回填型式下进水塔与回填接触面的动态响应得到了很大改善,该方法对进水塔结构的抗震与安全具有重要意义,可供类似工程借鉴。     

Cemented backfill technology based on phosphorous gypsum

Physical-chemical properties of phosphorous gypsum, proportion and cemented mechanism of slurry with gypsum as aggregate were studied to remove the harms of gypsum pile, combining with difficult problems of excessive mined-out gobs, enormous ore body under roadway and low recovery ratio of Yongshaba Mine, Kaiyang Phosphor Mine Group, Guizhou Province, China. An appropriate backfill system and craftwork were designed, using shattering milling method to crush gypsum, double-axles mixing and strong activation mixing way to mix slurry, cemented slurry and mullock backfill alternately process. The results show that gypsum is fit for backfilling afterwards by adding fly ash, though it is not an ideal aggregate for fine granule and coagulate retardation. The suggested dosage (the mass ratio of cement to fly ash to gypsum) is 1:1:6–1:1:8 with mass fraction of solid materials 60%–63%. Slurry is transported in suspend state with non-plastic strength, and then in concretion state after backfilling. The application to mine shows the technology is feasible, and gypsum utilization ratio is up to 100%. Transportation and backfill effect is very good for paste-like slurry and drenching cemented slurry into mullock, and the compressive strength and recovery ratio are 2.0 MPa and 82.6%, respectively, with the maximum subsidence of surface only 1.307 mm. Furthermore, the investment of system is about 7×10⁶ yuan (RMB), only 1/10 of that of traditional paste backfill system. Foundation item: Project (2006BAB02A03) supported by the National Key Technology Research and Development Program; Project (08MX16) supported by Mittal Scientific and Technological Innovation Projects of Central South University during 2008     

多目标条件下矿山充填材料配比优化实验

为准确确定某铁矿尾砂胶结充填材料最优配比,分别选择制浆水性、砂灰质量比和料浆质量浓度与充填体强度、料浆坍落度和料浆泌水率作为尾砂胶结充填材料配比优化的影响因素和充填性能评价指标.基于响应面–满意度函数耦合理论,采用Box-Behnken实验设计方法开展13组不同充填配比实验,构建充填性能评价指标的响应面函数,研究各影响因素与目标响应量的相关关系及多目标条件下的最优充填材料配比.结果表明,制浆水性对响应量影响不显著;砂灰质量比对充填体强度影响极显著;坍落度受料浆质量浓度、砂灰质量比影响较显著;砂灰质量比和料浆质量浓度对料浆泌水率的影响均极为显著,且二者之间存在极显著的交互作用.该矿尾砂胶结充填材料最优配比为:制浆水性为海水,砂灰质量比为8.44:1,料浆质量浓度为72%,该配比条件下对应的响应量预测结果为:充填体28 d龄期单轴抗压强度为2.00 MPa,料浆塌落度为27.15 cm,料浆泌水率为7.35%,与验证实验结果基本吻合,为现场工业实验提供强有力的理论支撑.     

软土地区旧桩拔除技术和新建桩基础调整方案及施工措施

结合天津南开区某地块定向经济适用房项目,介绍其在基础施工中遇到旧预制方桩时,采用全套管高压喷气、射水振动沉管施工工艺清孔拔桩,并对该工艺进行分析得出:该拔桩施工工艺适用于软土地区旧桩拔除项目;并针对旧桩孔无法回填压实、部分新建桩基础与拔除旧桩孔距离较近等原因导致钻孔倾斜、串孔等问题,提出远离旧桩位置或调整至旧桩桩心位置等方法调整桩位,并采用加大桩径、增设承台等调整方案承担因调整桩位而产生的上部偏心荷载;采用拌和白灰、分层压实、回填静置等措施提高回填土的密实度,采用保证垂直度和调节泥浆配合比等措施,以改善不良施工条件,得出适当增加混凝土充盈系数保证成桩质量等施工经验,为后续类似工程提供借鉴。