A cathode support structure for use in a magnetron oscillator experiment

A low temperature co-fired ceramic (LTCC) material system has been used to develop a protype field emission cathode structure for use in an experimental magnetron oscillator. The structure is designed for used with 30 gated field emission array (GFEA) die electrically connected through silver metal traces and electrical vias. To approximate a cylinder, the cathode structure (48 mm long and 13.7 mm in diameter) is comprised of 10 faceted plates which cover the GFEA dies. Slits in the facet plates allow electron injection. The GFEA die (3 mm × 8 mm) are placed in axial columns of 3 and spaced azimuthally around a cylindrical support structure in a staggered configuration resulting in 10 azimuthal locations. LTCC manufacturing techniques were developed in order to fabricate the newly designed cathode with seven layers wrapped to form the cylinder with electrical traces and vias. Two different cathode wrapping techniques and two different via filling techniques were studied and compared. Two different facet plate manufacturing techniques were studied. Finally, four different support stand configurations for firing the cylindrical structure were also compared with a square post stand having the best circularity and linearity measurements of the fired structure.     

Microwave-Assisted Synthesis of Fine Particle Oxides Employing Wet Redox Mixtures

Interaction of electromagnetic radiation with a physical mixture of metal nitrates and amides/hydrazides is observed to initiate high-temperature reactions, useful for realizing several high-temperature ceramic materials. A judicious choice of such redox mixtures undergoes exothermic reactions when they couple with microwave radiation. The coupling of electromagnetic radiation with metal salts and amides/hydrazides depends on the dielectric properties of the individual components in the reaction mixture. The approach has been used to prepare γ-Fe₂O₃, Fe₃O₄, MgCr₂O₄, α-CaCr₂O₄, and La_0.7Ba_0.3MnO₃.     

Highly Uniform and Stable Transparent Electromagnetic Interference Shielding Film Based on Silver Nanowire–PEDOT:PSS Composite for High Power Microwave Shielding

Electromagnetic interference (EMI) shielding materials, especially ones with excellent shielding effectiveness (SE), high optical transmittance, long-term stability as well as high uniformity, are urgently desired to meet the requirements of many applications. Herein, an extremely transparent, stable and uniform silver nanowire (Ag NW)–poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) composite film as an EMI shielding material is prepared, which possess excellent shielding capability to both small signal and high power microwaves (HPM). The composite film exhibits SE of 30.5 dB in the frequency range of 1–12 GHz (small signal) and simultaneously has an optical transmittance of 91.0%. The SE continuously increases to 41.4 dB, while the optical transmittance still maintains at 81.1%. The composite film is very uniform, and its SE is almost unchanged even when exposed in air for a year. The SE of this composite film under the excitation of HPM is also thoroughly investigated. The HPM SE is much larger than that of small signal. As the power density of HPM is increased, the SE firstly remains unchanged, then continuously increases, and finally saturates. The SE exceeds 50 dB with the excitation power density of 40 W. More interestingly, the SE is saturated at a fixed HPM power density.     

Feasibility Study of Microwave-Assisted Biodiesel Production from Vegetable Oil Refinery Waste

Vegetable oil refinery waste containing acid oil is used as an inexpensive feedstock for producing biodiesel by microwave-assisted esterification (MAE) method. Effects of some main variables such as free fatty acid:methanol molar ratio (1:1, 1:5, and 1:10), reaction time (5, 30, and 60 min), and catalyst concentration (1%, 2%, and 3%) on physicochemical properties of produced biodiesel are investigated. Optimum reaction conditions of MAE are free fatty acid:methanol molar ratio of 1:10, reaction time of 60 min, and a catalyst concentration of 3%, while having 95.79% conversion yield. By increasing the conversion yield of the biodiesel, density and color brightness increase, while viscosity and refractive index decrease. There are no significant differences between physicochemical and heating properties of biodiesel produced by MAE and magnetic stirrer esterification (MSE) methods. Meanwhile, energy consumption of MAE method is almost four times lower than that of MSE. MAE as a promising alternative to the conventional esterification method can be considered as an energy-efficient method for producing biodiesel from inexpensive vegetable oil refinery waste. Practical applications : Acid oil is an inexpensive by-product of alkali refining in vegetable oil plants that would pollute the environment if not rendered safely. In this study, MAE is used to convert acid oil to biodiesel as a practical process for bringing alkali refining waste into production cycle. Acid oil can provide a reduction in the cost of biodiesel production. In addition, application of energy-efficient MAE method can facilitate the economical production of biodiesel.     

Crystal Structure and Microwave dielectric Properties of Ba(Zn1/3Ta2/3)O3–(Sr,Ba)(Ga1/2Ta1/2)O3 Ceramics

The microwave dielectric properties and crystal structure of Ba(Zn_1/3Ta_2/3)O₃– (Sr,Ba)(Ga_1/2Ta_1/2)O₃ ceramics were investigated in the present study. The Q value of Ba(Zn_1/3Ta_2/3)O₃ was improved by adding 5 mol% Sr(Ga_1/2Ta_1/2)O₃. The maximum Q value of Q × f = 162000 GHz was obtained at 0.95Ba(Zn_1/3Ta_2/3)O₃. 0.05Sr(Ga_1/2Ta_1/2)O₃. For this composition, a lattice super structure caused by hexagonal ordering was observed. A further improvement in the Q value was attained when some Sr was replaced with Ba, and 0.95Ba(Zn_1/3Ta_2/3)O₃· 0.05(Sr_0.25Ba_0.75)(Ga_1/2Ta_1/2)O₃ exhibited a maximum Q value such that Q × f = 210000 GHz. Despite the increased Q value with the replacement of Sr by Ba, the c/a value, which indicates the degree of lattice distortion, remained constant near 3/2. The Q value thus improved without lattice distortion in the system Ba(Zn_1/3Ta_2/3)O₃-(Sr,Ba)(Ga_1/2Ta_1/2)O₃, whereas the improvement of Q value increased with lattice distortion in the solid solution system with Ba(Zn_1/3Ta_2/3)O₃ as an end member.     

The role of the Tm3+ concentration on CaMoO4 properties processed by microwave hydrothermal under stirring condition

The compounds based on calcium molybdate (CaMoO₄) are the subject of extensive research due to their excellent optical properties and a broad range of potential technological applications. In this work, we report a systematic study of CaMoO₄:Tm³⁺ phosphors synthesized by coprecipitation and processed in a microwave-hydrothermal system at low temperature (100°C) and stirring. The effect of the Tm³⁺ doping content (0%–12%) is studied in full detail to understand their role in the CaMoO₄:Tm³⁺ morphological, structural, and luminescent properties. The X-ray diffraction, Raman, and Fourier Transform Infrared spectroscopic techniques revealed that all the prepared powders have a tetragonal crystal structure with a distinct density of cation vacancies and structural disorders. The band gap remains almost constant for doping levels lower than 8%, but it narrows strongly for powders doped with 12% Tm³⁺ ions. The designed phosphors have shown two emission bands in which intensity depends on the Tm³⁺ ions doping level. For doping levels lower than 2%, the photoluminescence profile displays a broad emission band peaking at 543 nm (green). For concentrations higher than 4%, the band centered at 543 nm decreases in intensity and the near-infrared emission band at around 800 nm, assigned to ³F₃, ³H₄ → ³H₆ transitions from Tm³⁺ ion, become more intense. The outcomes of this work reveal that appropriated Tm³⁺ ions doping levels can be applied to suppress the PL emission in the visible range and improve that in the near-infrared region in CaMoO₄-based materials.     

Low‐Temperature Synthesis of CoNb2O6 Microwave Dielectric Ceramics

Low‐fired cobalt niobate (CoNb₂O₆) microwave dielectric ceramics were prepared through a developed sol–gel process using Nb₂O₅·nH₂O as starting source. A metal‐dioxo‐bridged complex precursor was described on the basis of FT‐IR spectrum. The crystalline phases of calcined powders were characterized by X‐ray diffraction. Nanosized CoNb₂O₆ particles with orthorhombic α‐PbO₂‐type structure were obtained above 750°C. There was no subsequent phase change upon sintering, and all compounds sintered to at least 94% of theoretical density. At 1000°C/4 h, CoNb₂O₆ ceramics exhibited ε_r ~ 21.9, Q × f ~ 66 140 GHz (at 8.9 GHz) and τ_f ~ ?39.7 ppm/°C, having a good potential for low‐temperature cofired ceramic applications.     

Ultra low loss (Mg1 − xCax)2SiO4 dielectric ceramics (x = 0 to 0.15) for millimeter wave applications

(Mg_{1 − x}Ca_x)₂SiO₄ dense ceramics (x ≥ 0.15) were prepared, and their microwave dielectric characteristics were investigated together with the structure evolution. The sintering temperature for Mg₂SiO₄ ceramics was reduced significantly with Ca²⁺substitution. (Mg_{1 − x}Ca_x)₂SiO₄ ceramics exhibited a small increase in dielectric constant (ε_r) correlated with increased crystallite size, and ultra-high quality factor Qf value was achieved throughout the compositional range. Temperature coefficient of resonant frequency (τ_f) was considerably tuned from −70 ppm/°C to −33 ppm/°C, and this improvement was deeply linked with the decreased bond valance. At x = 0.075, (Mg_{1 − x}Ca_x)₂SiO₄ ceramics exhibited the best combination of microwave dielectric characteristics: ε_r = 7.2, Qf = 199,800 GHz at 26 GHz, τ_f = −33 ppm/°C. The present ceramics could be expected as promising candidate of dielectric materials for millimeter wave applications.