Design of XNBR nanocomposites for underwater acoustic sensor applications: Effect of MWNT on dynamic mechanical properties and morphology

In this work, application of rubber‐MWNT nanocomposite for underwater acoustic sensors is explored. The nanocomposite is developed by incorporating multiwalled carbon nanotubes (MWNT) into carboxylated nitrile rubber by mechanical mixing. The addition of MWNT up to 10 phr is found to result in about 330% increase in tensile strength, 140% increase in modulus, and 160% increase in tear strength. Transmission electron microscopy and scanning electron microscopy analyses indicate uniform dispersion of nanotubes in the rubber matrix. Dynamic mechanical analysis shows that damping at ambient temperature gradually increases with increasing filler content. This is attributed to the augmented frictional energy loss at the interface. The damping peak position shifts upward with increase in MWNT concentration, which may be gainfully used to tune to the operational frequency range of underwater acoustic sensors. Payne effect is observed at higher filler concentration due to the breakage of aggregates formed by filler–filler interaction. The nanocomposite may find application for damping structural vibrations and thus to improve the performance of underwater acoustic sensors. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40752.     

Studies on Biocide Free and Biocide Loaded Zeolite Hybrid Polymer Coatings on Zinc Phosphated Mild Steel for the Protection of Ships Hulls from Biofouling and Corrosion

Biocide free and biocide loaded Zeolite epoxy coatings were formulated and covalently linked to diglycidyl ether bisphenol-A type epoxy resin which acts as a base material. These formulations were applied over the zinc phosphated mild steel specimens by a brushing method to give a thickness of 200 ± 10 μm. The effect of biocide on the corrosion and fouling resistance properties were evaluated by Thermo Gravimetric Analysis (TGA), polarization, electrochemical impedance and antifouling testing. The experimental evidence reveals that the linkage of biocide loaded Nano Zeolite has tremendous potential in resisting corrosion and fouling which is ideally required for marine environments and quite superior to the biocide free Zeolite coating. The purity and the structure of these coatings were examined by an FTIR spectral study.     

Mechanical,ablative, and thermal properties of cenosphere‐filled ceramic/phenolic composites

This study mainly deals with cenosphere‐filled phenolic resin‐based composite that is prepared using ceramic‐ceramic fiber as reinforcement by traditional hand layup technique. The effect of cenosphere at various percentage is investigated on the mechanical, ablative, and thermal properties of the filled composites. Mechanical investigation revealed that the addition of microsized cenosphere up to 10% concentration increased the tensile strength of the composite. It is also observed that the addition of cenosphere increased the compressive strength and impact resistance of the composites. Thermogravimetric analysis (TGA) and ablative test revealed that the addition of cenosphere not only decreased both linear and mass ablative rates but also increased the upper working temperature of the filled ceramic/phenolic composites. POLYM. COMPOS., 37:1906–1913, 2016. © 2015 Society of Plastics Engineers     

Mechanical Properties of a Ni–Cr–Mo Steel Subjected to Room Temperature Carburizing Using Surface Mechano-Chemical Carburizing Treatment (SMCT)

Surface mechano-chemical carburizing treatment (SMCT) is a modified version of surface mechanical attrition treatment and it is one of the cutting-edge technologies for producing hard nano-crystalline surface in metallic materials. In the present study, a case carburized surface layer is achieved in 1.75 Ni–Cr–Mo steel at room temperature using SMCT. Activated charcoal powder is continuously fed during the process so as to achieve the carbon diffusion into the surface layer. The SMCT process has been carried out for different periods say 15, 30, 45 and 60 min respectively. The microstructure and surface chemical composition is investigated by using TEM and XRF analysis. The mechanical properties such as yield strength (YS), ultimate tensile strength (UTS), fracture toughness and surface hardness of SMCT samples have been investigated using universal testing machine, Plain strain fracture toughness test and Microvickers hardness test respectively. The surface carbon content has been found to increase linearly and grain size reduces continuously with processing time. A 60 min SMCT samples reveal 0.8% C and about 10 nm grains over the surface. The SMCT samples show significant improvement in mechanical properties. The surface hardness increases from 180 HV_0.1 to ~ 878 HV_0.1 by 60 min of treatment. About 55% increment in the YS and 30% increment in UTS is achieved by 60 min of SMCT. It is also interesting to note that the fracture toughness of the samples enhances from 24 to 47 MPa \( \sqrt m \) after 60 min of SMCT.     

Nanostructured titanium aluminides prepared by mechanical alloying and subsequent thermal treatment

Ternary Ti-Al-Nb elemental powder blends with minor addition of SiC were synthesized in a high energy ball mill in order to understand the structural evolution during mechanical alloying (MA) and subsequent thermal treatment. X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) techniques were employed to study the structural development during MA. Ti-48%Al-4%Nb-3%SiC and Ti-48%Al-8%Nb-3%SiC blends milled to 20 h were subjected to thermal treatment at 750 °C for 1 h in vacuum. Repeated cold welding and fracturing events of MA resulted in nanocrystalline structure with supersaturated solid solution and amorphous phase. The powder particles were also refined to submicron size due to high energy collision. The nanocrystalline supersaturated solid solution evolved by MA was sustained for prolonged milling time. There was no evidence of intermetallics formation even after early solid solubility extension and formation of nanocrystalline structure. However, nanostructured TiAl and Ti₃Al intermetallic compounds were observed after giving thermal treatment to MA powder blend. Since their surface area and energy were enhanced to a great extent, the dispersed ceramic particles reacted with titanium and formed nanosilicide particles.     

Artificial neural network a tool for predicting failure strength of composite tensile coupons using acoustic emission technique

A series of 18 tensile coupons were monitored with an acoustic emission (AE) system, while loading them up to failure. AE signals emitted due to different failure modes in tensile coupons were recorded. Amplitude, duration, energy, counts, etc., are the effective parameters to classify the different failure modes in composites, viz., matrix crazing, fiber cut, and delamination, with several subcategories such as matrix splitting, fiber/matrix debonding, fiber pullout, etc. Back propagation neural network was generated to predict the failure load of tensile specimens. Three different networks were developed with the amplitude distribution data of AE collected up to 30%, 40%, and 50% of the failure loads, respectively. Amplitude frequencies of 12 specimens in the training set and the corresponding failure loads were used to train the network. Only amplitude frequencies of six remaining specimens were given as input to get the output failure load from the trained network. The results of three independent networks were compared, and we found that the network trained with more data was having better prediction performance.     

Effect of metal-ion-to-fuel ratio on the phase formation of bioceramic phosphates synthesized by self-propagating combustion

Synthetic calcium hydroxyapatite (HAP, Ca₁₀ (PO₄)₆ (OH)₂) is a well-known bioceramic material used in orthopedic and dental applications because of its excellent biocompatibility and bone-bonding ability due to its structural and compositional similarity to human bone. Here we report, for the first time, the synthesis of HAP by combustion employing tartaric acid as a fuel. Calcium nitrate is used as the source of calcium and diammonium hydrogen phosphate serves as the source of phosphate ions. Reaction processing parameters such as the pH, fuel-oxidant ratio and autoignition temperature are controlled and monitored. The products were characterized by powder x-ray diffraction, which revealed the formation of a hexagonal hydroxyapatite phase. Fourier transform infrared spectroscopy (FT-IR) spectra showed that the substitution of a carbonate ion occurs at the phosphate site. The morphology of the particles was imaged by scanning electron microscopy, which also revealed that the particles are of submicron size. Thermal analysis showed that the phase formation takes place at the time of combustion. Surface area and porosity analysis showed that the surface area is high and that the pores are of nanometer size. The mean grain size of the HAP powder, determined by the Debye–Scherrer formula, is in the range 20–30 nm. Chemical analyses to determine the Ca : P atomic ratio in synthesized ceramics were performed, and it was found to be 1 : 1.66.     

Integrating reliability and timing analysis of CAN-based systems

This paper presents and illustrates a reliability analysis method developed with a focus on controller-area-network-based automotive systems. The method considers the effect of faults on schedulability analysis and its impact on the reliability estimation of the system, and attempts to integrate both to aid system developers. The authors illustrate the method by modeling a simple distributed antilock braking system, and showing that even in cases where the worst case analysis deems the system unschedulable, it may be proven to satisfy its timing requirements with a sufficiently high probability. From a reliability and cost perspective, this paper underlines the tradeoffs between timing guarantees, the level of hardware and software faults, and per-unit cost.