BONDING OF CERAMICS TO METALS WITH ACTIVATED COATING LAYERS MADE BY PLASMA SPRAYING

Bonding of ceramics to metals was carried out by using thermal sprayed coatings as interlayer materials. This bonding method is referred as the thermal spray bonding. In the present study, Si₃N₄ and Al₂O₃ ceramics were bonded to SS41 mild steel using activated Ti-Cu multilayer coatings plasma-sprayed on the steel in a low pressure atmosphere. The bondability was estimated by SEM/EDX analysis and shear tests of the joints. The results were compared to those obtained using Ti-Cu multilayer foils as interlayers. When using Ti-Cu foils as interlayers, brittle Fe-Ti compound layers were formed in the joint area after long time heating at a bonding temperature of 900°C, which deteriorated the joint strength. In contrast with the activated interlayers made by plasma spraying, the Ti-Cu eutectic reaction took place uniformly at the joint immediately after heating to the bonding temperature. This improved the bondabilrty, and the resultant joints exhibited shear strengths of about 180 MPa.     

Comparative clinical study of adjuvant postoperative chemotherapy (5-FU, Tegafur, 5-FU + MMC) in curatively resected cases of gastric cancer. Study Group on 5-FU Oral Adjuvant Chemotherapy in Gastric Cancer

A multi-center collaborative study was conducted in curatively resected gastric cancer patients at Stages II and III to compare oral 5-FU (Group A), oral Tegafur (Group B) and i.v. MMC + oral 5-FU (Group C). From May 1982 to April 1985, 1,012 cases were enrolled at 55 institutions. Some 138 (13.8%) were excluded, and 874 were analyzable. In the analysis of background factors, Group B had more cases with tumor of large diameter and advanced Stage. Adverse effects were relatively mild in all groups, and there was no problem in drug tolerance. Five-year survival rate was 67.6%, 62.4% and 68.6% in Groups A, B and C, respectively, reflecting no significant difference among them. It was 85.0%, 83.0% and 81.1% in Stage II and 52.5%, 51.0% and 59.0% in Stage III of Groups A, B and C, respectively. No significant difference was found, but Stage III of Group C showed a slightly higher survival rate. Supportive clinical study will be required to assess the usefulness of MMC as an introduction therapy. We found no difference in efficacy between 5-FU and Tegafur as maintenance therapy. The life-prolongation effect of fluoropyrimidines in comparison with surgery alone should be studied separately.     

Eight-channel flat spectral response arrayed-waveguide multiplexer with asymmetrical Mach-Zehnder filters

An eight-channel flat spectral response arrayed-waveguide grating (AWG) multiplexer with asymmetrical Mach-Zehnder filters has been fabricated on the planar lightwave circuit (PLC). The monotonic spectral loss characteristics of AWG have been canceled by the opposite spectral response in the asymmetric MZ filter. The 1.5 dB bandwidth of 141 GHz and 3 dB bandwidth of 159 GHz are obtained for the 200 GHz channel spacing. The 1.5 dB bandwidth becomes 1.8 times wider than that of the conventional AWG. Crosstalks to neighboring and all other channels are less than -24 dB and the on-chip insertion losses range from 7.0 to 7.4 dB, respectively.     

Crystallization process and magnetic properties of Fe100−x,B x (10 ≦ × ≦ 35) amorphous alloys and supersaturated state of boron inα-Fe

Amorphous specimens of Fe_100–x B _x were prepared in the range 10 × 35 at % B by a single-roller method. The crystallization process and the boron concentration dependence of the Curie temperature were examined by differential scanning calorimetry, X-ray diffraction, Mössbauer spectroscopy and magnetic measurements. Two-step crystallization was observed in specimens with× < 17: amorphous amorphous + boron-supersaturated b c c phase (-Fe(B)) t-Fe₃B +-Fe. A single-Fe(B) phase was not observed. The transition temperature from t-Fe₃B to stable (-Fe + t-Fe₂B) sensitively depends on the boron content in the alloys. The crystallization temperature (T _x) of the amorphous alloys was almost unchanged for 17 × 31, but increased remarkably at high boron concentrations of× 33, where the decomposition products consisted of t-Fe₂B and o-FeB. The Curie temperature (T _c) of the amorphous phase was as low as 480 K at× = 10, increased with increasing boron content up to 820 K and then decreased in the high boron concentration alloys of× > 28. A single-Fe(B) phase was not detected in the as-quenched specimens of× = 8 and 10. The phase coexisted with the o-Fe₃B and amorphous phases. The lattice parameter of the phase was 0.2861₀ nm which was smaller than that of pure iron by 2/1000, indicating the substitutional occupation of boron atoms in the b c c lattice.     

Formation of an amorphous phase in thermally sprayed WC-Co

A WC-Co coating was sprayed by the high-velocity oxyfuel process using a feedstock of tungsten carbide clad with cobalt. The structure of the sprayed coating was characterized by x-ray diffraction (XRD), differential scanning calorimetry (DSC), and differential thermal analysis (DTA). It was found that an amorphous phase of Co-W-C ternary alloy observed as a large, broad peak in the XRD pattern can be formed in the as-sprayed WC-Co coating. The DSC, DTA, and XRD analyses revealed that the amorphous phase crystallized at a temperature of around 873 K to metallic cobalt, Co₆W₆C, and tungsten with appreciable precipitation of free carbon. The heat treatment of as-sprayed WC-Co coating at a high temperature of 1173 K suggests that annealing at a temperature higher than about 1104 K will promote the reaction of tungsten and cobalt with carbon to form the complex carbide C₀₆W₆C.     

Effect of cation structure on the electrochemical and thermal properties of ion conductive polymers obtained from polymerizable ionic liquids

Several onium cations having vinyl group formed ionic liquids after coupling with bis(trifluoromethanesulfonyl)imide. These monomers were polymerized, and the relation between onium cation structure and properties of thus polymerized ionic liquids was investigated. The polymerized ionic liquid having ethylimiadzolium cation unit showed the highest ionic conductivity of around 10⁻⁴ S cm⁻¹ at 30 °C among the obtained polymers reflecting the lowest glass transition temperature of −59 °C. These polymers were thermally stable and their decomposition temperatures were about 350 °C. The ionic conductivity of the polymerized ionic liquids decreased by both the addition of lithium bis(trifluoromethanesulfonyl)imide and the polymerization in the presence of cross-linker. However, the polymerized ionic liquid having 1-methylpiperidinium cation structure showed good lithium ion transference number of 0.43 at room temperature.     

An Advanced Oscillation Mixing Method for Improving the Cooling Uniformity in Quenching

In quenching, the cooling uniformity is most important to diminish distortion occurring on work pieces. As a trial to accomplish uniform cooling, therefore, there exist various mixing methods of a quenchant and the quenchant circulation with an external pump has so far been the well accepted mixing method. However, this study proposes an advanced oscillation mixing method that can improve more the cooling uniformity in quenching. The proposed method includes a stirrer in oscillating motion, so that the simultaneous oscillating and mixing movements of the stirrer are considered to provide efecfively the uniform cooling characteristics for the quenchant. In comparison with the case of the circulation pump mixing, the investigation using the oscillation mixing method has demonstrated the following two experimental facts:(1) the short vapor blanket stage caused by the quick breakage of the oil vapor blanket and (2) the reduced variation of the quenching distortion.     

Penetration treatment of plasma-sprayed ZrO2 coating by liquid Mn alloys

The penetration phenomena of liquid manganese (Mn) alloy into porous ZrO₂ (8 vvt % Y₂O₃) coating plasma sprayed on SS400 steel substrate was studied by heating in a vacuum atmosphere. The improvement in mechanical properties of the coating by heat treatment with liquid Mn alloys was examined. Liquid Mn alloys, such as Mn-Cu, Mn-Sn, and Mn-In, rapidly penetrated the coating and formed a chemical bond between the coating and the substrate. The densification of the ZrO₂ coating occurred when ZrO₂ particles were sintered with liquid Mn alloys that penetrated the porous coating. The dense coating was free of porosity, and its hardness increased after heat treatment with Mn alloys, compared with assprayed ZrO₂ coating. Moreover, the fracture toughness of the coating reached the same levels as those of sintered yttria-stabilized PSZ.     

A Recommendation System Keeping Both Precision and Recall by Extraction of Uninteresting Information

A recommendation system which recommends interesting information to the target user must guarantee high precision and recall. However, there is trade-off between precision and recall. In this paper, we propose a web page recommendation method balancing both of them by take advantage of uninteresting information. The proposed method extracts the interest and uninterest indicators from not only historical interesting web pages but also uninteresting ones in a target genre. The historical interesting and uninteresting information is derived based on the browsing time and bookmarking. The proposed method can keep precision and recall by excluding the uninteresting information from the recommended ones based on the interest and uninterest indicators. The experimental result proved that the proposed method can improve the precision and recall than an existing method.     

Output intersampling approach to direct closed-loop identification

A new direct closed-loop identification method, which uses the output intersampling technique, is proposed in this note. By using the intersampled plant input-output data, the proposed method removes the traditional restrictive identifiability condition, and does not require an external persistently exciting (PE) test signal