Process characterization and optimization based on censored datafrom highly fractionated experiments

Censored data resulting from life-test of durable products, coupled with complicated structures of screening experiments, makes process characterization very difficult. Existing methods can be inadequate for modeling such data because important effects and factor levels might be identified wrongly. This article presents an expectation-modeling-maximization (EMM) algorithm, where censored data are imputed as pseudo-complete samples and a forward regression is used to compare all main effects and 2-factor interactions for process characterization. Then, the best combination of controllable variables is determined in order to optimize predictions from the final model. A sensitivity study of the selected models, with changes of imputation and parameter estimation methods, shows the importance of using appropriate models and estimation methods in EMM. The author's analysis of the Specht (1985) heat-exchanger life-test data indicates that E, EG, EH in the wall data and A, K, D, DJ in the corner data are the dominating factors. However, in finding the best process recipe, one might use a model with a few additional terms, which leads to more accurate predictions for better process optimization     

BATCH SEQUENCING

Consider the single machine scheduling problem where there are a number of part types to be processed. A part type is defined as follows: Two parts are of the same part type if the machine does not require a setup in between the processing of these parts. The problem investigated in this paper is to find a sequence of batches of parts (if there are any) where all the requirements for parts are met. A heuristic and an exact algorithm are developed, and computational analysis is performed to measure the performance of the heuristic. The time complexity function of the heuristic is O(n²), and the exact algorithm runs in polynomial time given a fixed upper bound on the number of setups.     

Improvement of flexural bond strength of zirconia-resin cement by surface patterning using sub-nanosecond UV laser

Zirconia is a dental material that shows excellent biocompatibility and high strength in clinical applications. This study aims to evaluate the effects of ultrafast laser applications. The surface nanostructures were classified into three groups. Group 1 was generated using the burst mode, with three different distances between dots: 52 µm (Group 1a), 104 µm (Group 1b), and 156 µm (Group 1c). Group 2 was processed using the scanning mode configuration, with a set of parallel lines. Group 3 was also processed using this scanning configuration creating a set of square-shaped patterning. Group 4 was the control group. After the surface treatments, a pair of zirconia specimens was bonded end to end with resin cement. Flexural bond strength (FBS) test was applied in a universal test machine. Multiple comparisons were performed using a one-way analysis of variance and the Tukey's HSD test. All the samples that were treated with the laser showed higher FBS values than the untreated surface. Using the burst mode, preformed circular-shaped surface on an angle of 90⁰ at 52 µm distance (Group 1a) showed the highest FBS values among all groups (p < .05). Groups 2 and 3 had significantly higher values than 1b and 1c.     

Poly(Li‐2‐hydroxyethyl methacrylate)‐co‐poly(4‐vinyl pyridine): Molar mass effects on strong electrorheological response

Electrorheological (ER) fluids display remarkable rheological behavior, being able to convert rapidly and repeatedly from a fluid to a solid‐like when an external electric field (E) is applied or removed. In this study, electrical and ER properties of poly(Li‐2‐hydroxyethyl methacrylate)‐co‐poly(4‐vinyl pyridine), poly(Li‐HEMA)‐co‐poly(4‐VP), copolymeric salts (ionomers) were investigated. For this purpose six ionomers were synthesized with different molar masses. They were then ground‐milled for a few hours to obtain micron size ionomers. The particle sizes of the ionomers were determined by dynamic light scattering. Suspensions of ionomers were prepared in silicone oil (SO), at a series of concentrations (c = 5–30%, m/m). The gravitational stability of suspensions against sedimentation was determined at constant temperature (T = 25°C). Flow times of the suspensions were measured under no electric field (E = 0 kV/mm), and under an external applied electric field (E ≠ 0 kV/mm) strengths and a strong ER activities were observed for all the poly(Li‐HEMA)‐co‐poly(4‐VP)/SO suspensions. Further, the effects of suspension concentration, mole ratios of poly(HEMA) and poly(4‐VP), and the overall molar mass of the copolymers, shear rate, electric field strength, frequency, promoter, and temperature onto ER activities of ionomer suspensions were investigated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1065–1074, 2006     

A variational approach to problems in calibration of multiple cameras

This paper addresses the problem of calibrating camera parameters using variational methods. One problem addressed is the severe lens distortion in low-cost cameras. For many computer vision algorithms aiming at reconstructing reliable representations of 3D scenes, the camera distortion effects will lead to inaccurate 3D reconstructions and geometrical measurements if not accounted for. A second problem is the color calibration problem caused by variations in camera responses that result in different color measurements and affects the algorithms that depend on these measurements. We also address the extrinsic camera calibration that estimates relative poses and orientations of multiple cameras in the system and the intrinsic camera calibration that estimates focal lengths and the skew parameters of the cameras. To address these calibration problems, we present multiview stereo techniques based on variational methods that utilize partial and ordinary differential equations. Our approach can also be considered as a coordinated refinement of camera calibration parameters. To reduce computational complexity of such algorithms, we utilize prior knowledge on the calibration object, making a piecewise smooth surface assumption, and evolve the pose, orientation, and scale parameters of such a 3D model object without requiring a 2D feature extraction from camera views. We derive the evolution equations for the distortion coefficients, the color calibration parameters, the extrinsic and intrinsic parameters of the cameras, and present experimental results.     

Estimation of Peak Flood Discharges at Ungauged Sites Across Turkey

The reliable forecasting of the peak flood discharge at river basins is a common problem, and it becomes more complicated when there is inadequate recorded data. The statistical methods commonly used for the estimation of peak flood discharges are generally considered to be inadequate because of the complexity of this problem. Recently, genetic programming (GP) which is a branch of soft computing methods has attracted the attention of the hydrologists. In this study, gene-expression programming (GEP) and linear genetic programming (LGP), which are extensions to GP, in addition to logistic regression (LR) were employed in order to forecast peak flood discharges. The study covered 543 ungauged sites across Turkey. Drainage area, elevation, latitude, longitude, and return period were used as the inputs while the peak flood discharge was the output. Model comparison results revealed that GEP predicted the peak flood discharges with R ²?=?57.4?% correlation, LGP with 56?% and LR model with 42.3?%, respectively. The peak flood discharges in all river basins can now be determined using the single equation provided by the GEP model.     

A non-contact method for part-based process performance monitoring in end milling operations

Surface response to excitation (SuRE) method was originally developed for structural health monitoring (SHM) applications. SuRE was used to evaluate the performance of completed milling operations. The method generates surface waves on the plate and studies the spectrum changes at selected points to detect defects and change of compressive forces. In this study, the length, depth, and width of a slot were changed step by step. The surface of the aluminum plate was excited in the 20–400 kHz range with a piezoelectric element. A laser scanning vibrometer was used to monitor the vibrations at the predetermined grid points after the dimensions of the slot were changed methodically. The frequency spectrums of measured vibrations were calculated by using the Fast Fourier Transformation (FFT). The sums of the squares of the differences (SSD) of the spectrums were calculated to evaluate the change of the spectrums. The SuRE method was able to determine if the dimensions were changed in each case at all the selected points. The scanning laser vibrometer is not feasible to be used at the shop floor. However, the study demonstrated that a piezoelectric element attached to any of the grid points would be able to evaluate the completed machining process.     

The effect of magnetic field on the impurity binding energy of shallow donor impurities in a Ga1?xInxNyAs1?y/GaAs quantum well

Using a variational approach, we have investigated the effects of the magnetic field, the impurity position, and the nitrogen and indium concentrations on impurity binding energy in a Ga_1−xIn_xN_yAs_1−y/GaAs quantum well. Our calculations have revealed the dependence of impurity binding on the applied magnetic field, the impurity position, and the nitrogen and indium concentrations.