Effect of MQL and nanofluid on the machinability aspects of hardened alloy steel

Abstract

The current research comprises of various machinability aspects of 4340 hardened alloy steel which are scrutinized with in context of improvements in main cutting force, tool flank wear, crater wear, surface roughness, micro-hardness, machined surface morphology, chip morphology, chip reduction coefficient and apparent coefficient of friction under three different cutting fluid applications i.e. compressed air, water soluble coolant and nanofluid (using eco-friendly radiator coolant as the base fluid and Al₂O₃ as the nanoparticle) using uncoated cermet cutting inserts and a comparative assessment was performed to select which fluid performed better in terms of various machining attributes among three cutting fluids. The minimum quantity lubrication technique (MQL) was used in which a smaller volume of coolant sprinkled at high pressure. This method is found as the most effective alternative to minimize health risks and machining costs, which is quite high in other setups. The test specimen was machined at three different cutting speeds i.e. 100, 120 and 140?m/min along with two machining parameters i.e. feed and depth of cut were kept constant respectively at 0.2?mm/rev and 0.4?mm. Outcomes made a conclusion that Al₂O₃ enriched ecofriendly nanocoolant outperformed both compressed air and water soluble coolant in terms of every machinability aspects.     

Microscale analysis of patterning reactions via FTIR imaging: Application to intelligent hydrogel systems

A novel application of FTIR imaging for real-time characterization of patterning polymerization processes with microscale spatial resolution is presented. These methods will enable the microscale analysis of the reactions of polymeric systems with various substrates and devices. Specifically, intelligent hydrogels containing ionic groups (pH responsive) and poly(ethylene glycol) have been micropatterned onto gold surfaces, and the free-radical polymerization reaction has been characterized. It was demonstrated that differences in the reaction rates across a patterned region could be successfully resolved and characterized. This novel characterization method based on FTIR imaging will facilitate the optimization of integration processes of patterned polymeric films leading to enhanced (and reproducible) application of these materials as functional components in a variety of microdevices.     

Biodoped Ceramics: Synthesis, Properties, and Applications

This feature article focuses on biodoped ceramics. These are inorganic materials in which biological materials are incorporated, thus adding new functionality to them. A brief overview of the prominent synthesis techniques for biodoped ceramics, with emphasis on modified sol–gel processes for metal oxide matrices, is given first. Theoretical treatments of the encapsulation of biologicals within a porous ceramic matrix are reviewed. Experimental studies of the stability and dynamics of protein entrapment in silica and other ceramic matrices are also discussed. Finally, key applications of biodoped ceramics in biochemical species detection, bio-catalysis, and drug delivery are presented.     

Extranasal Staphylococcus aureus colonization predisposes to bloodstream infections in patients on hemodialysis with noncuffed internal jugular vein catheters

Introduction: Staphylococcal infection of endogenous origin is an important cause of morbidity and mortality in patients who receive hemodialysis (HD). The risk of such infections in nasal carriers of the organism is well defined. Extranasal carriage of the organism at extranasal sites may pose similar risks. Methods: A total of 70 patients about to undergo internal jugular vein catheterization for HD were enrolled in this prospective observational study. Swab cultures were obtained from anterior nares, posterior pharynx, axillae, toe web spaces, and vascular access sites at baseline and 1 week later. A patient was defined as a persistent carrier when the same organism was grown in both samples. Staphylococcus aureus bloodstream infections were assessed by blood and catheter tip cultures over a 90‐day period. Findings: The mean age of the patients was 43.71 ± 16.2 years. Persistent S. aureus carriage at anterior nares, throat, axilla, toe web spaces, vascular access site, and all sites was documented in 27.9%, 11.4%, 40%, 32.9%, 4.3%, and 64.2% of patients, respectively. Fifteen patients developed S. aureus infections. Catheter related S. aureus infections (CRI) were more likely in persistent carriers than nonpersistent carriers with odds ratios (95% CI) of 10.2 (2.8–37.1), 8.6 (1.7–42.2), 17.3 (3.4–86.0), 3.0 (0.9–9.8), and 1.9 (0.2–22.4) for anterior nares, throat, axilla, toe web spaces, and vascular access site carriers, respectively. The probability of developing CRI in persistent S. aureus carriers was 55% compared to none in noncarriers at 90 days (P = 0.04). Discussion: Extranasal S. aureus carriage is as significant a risk factor as nasal carriage for staphylococcal infections in patients on HD through catheters. The study is limited by lack of molecular phenotyping.     

Thin film evaporation in microchannels with interfacial slip

We investigate the role of interfacial slip on evaporation of a thin liquid film in a microfluidic channel. The effective slip mechanism is attributed to the formation of a depleted layer adhering to the substrate–fluid interface, either in a continuum or in a rarefied gas regime, as a consequence of intricate hydrophobic interactions in the narrow confinement. We appeal to the fundamental principles of conservation in relating the evaporation mechanisms with fluid flow and heat transfer over interfacial scales. We obtain semi-analytical solutions of the pertinent governing equations, with coupled heat and mass transfer boundary conditions at the liquid–vapor interface. We observe that a general consequence of interfacial slip is to elongate the liquid film, thereby leading to a film thickening effect. Thicker liquid films, in turn, result in lower heat transfer rates from the wall to liquid film, and consequently lower mass transfer rates from the liquid film to the vapor phase. Nevertheless, the total mass of evaporation (or equivalently, the net heat transfer) turns out to be higher in case of interfacial slip due to the longer film length. We also develop significant physical insights on the implications of the relative thickness of the depleted layer with reference to characteristic length scales of the microfluidic channel on the evaporation process, under combined influences of the capillary pressure, disjoining pressure, and the driving temperature differential for the interfacial transport.     

C5: A Step Towards Smart World with Enhanced Holistic Wellbeing

Wireless Personal Communications - Internet of things (IoTs) has been the smartest technology proven worldwide these days. The application products of IoTs are Mobile ad hoc network (MANET) and...     

Acrylic-ester-polyol based novel two-component polyurethane clear coat: Evaluation of performance characteristics

In the current study, a combination of acrylic polyol (AP) and ester polyol (EP) were synthesized and reacted at variable ratios with hexamethylene diisocyanates and isophorone diisocyanates to prepare a transparent two-component polyurethane (PU) coating formulation. The formations of the polyol system, isocyanate system, and the PU systems were confirmed by ¹H nuclear magnetic resonance and Fourier-transform infrared spectroscopy. Transparency of the coatings was examined using haze, and gloss measurement, which showed acrylic-ester-polyurethane (aePU-5 and aePU-6) have 91.5% and 91.8% transparency and gloss of 90.3 and 90.7 GU respectively. The thermal properties like T_g and the thermal stability of the coatings were verified using differential scanning calorimetry, and thermogravimetric analysis respectively which was found to increase with increasing EP content and decreasing AP content which may be ascribed to improved compatibility of copolymers, and homogeneity in PU along with enhanced crosslinking density. The degree of adhesion of coating with the substrate was validated from lap-shear, and cross-cut tape test which showed improved performance at AP:EP ratio of 60:40. The coatings were found to exhibit resistance toward pencil hardness with aePU-5 and aePU-6 having the optimum resistance of 9H. The surface morphology and topography were observed under scanning electron microscopy, and atomic force microscopy, respectively. The outcome confirms the higher smoothness of the surfaces subjected to the increase in EP content. The PU system with 40 wt% AP content and 60 wt% EP designated as aePU-5 was found to exhibit optimum performance.     

Conductivity and atmospheric aging studies of polypyrrole-coated cotton fabrics

Polypyrrole (PPy) is one of the preferred alternatives among the intrinsically conductive polymers (ICPs). In this study, PPy-coated cotton (PPy-CT) fabrics were synthesized by two step in situ chemical polymerization. The reaction parameters, such as monomer concentration and temperature, were studied in detail. The surface resistivity of PPy-CT fabrics ranged ∼ 15–5000 Ω⁻². To assess long-term usage potential, the atmospheric aging of conductivity characteristics of treated fabrics was monitored over a period of 6 months. It was found that the synthesis temperature had a significant impact on conductivity and atmospheric aging of PPy-CT fabrics. Furthermore, various sulfonic acid sodium salts added as external doping agents during polymerization also had a positive effect. The scanning electron microscopy revealed smoother morphology of sulfonic acid salt doped PPy coatings. The overall study addresses the durability aspect of PPy-CT fabrics in potential applications areas. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effect of Nanoclay on the Mechanical,Thermal, and Water Absorption Properties of an UP-toughened Epoxy Network

Unsaturated polyester (UP)-toughened epoxy nanocomposites were prepared, and their effective mechanical and thermal properties were studied. Two types of organo-modified montmorillonite (OMMT) clays were used to prepare the nanocomposites. X-ray diffraction (XRD) and transmission electron microscopy (TEM) analysis showed the formation of exfoliated silicate layers in the UP-toughened epoxy matrix. Mechanical tests revealed that nanocomposites (containing 1 wt% OMMT clay) showed an increase in tensile strength to 13.8%, flexural strength to 10%, and impact strength to 4% compared with an UP-toughened epoxy blend. The effect of different heating rates on the curing behavior of UP-toughened epoxy nanocomposites was investigated using non-isothermal differential scanning calorimetry. The data were interpreted using the Kissinger and Flynn–Wall–Ozawa models to find the curing reaction parameter. The water uptake behavior for nanocomposites increased with the addition of OMMTs. Scanning electron microscopy micrographs indicated morphological changes in the impact fractured samples of UP-toughened epoxy nanocomposites.