Rechargeable Aluminum‐Ion Batteries Based on an Open‐Tunnel Framework

Rechargeable batteries based on an abundant metal such as aluminum with a three‐electron transfer per atom are promising for large‐scale electrochemical energy storage. Aluminum can be handled in air, thus offering superior safety, easy fabrication, and low cost. However, the development of Al‐ion batteries has been challenging due to the difficulties in identifying suitable cathode materials. This study presents the use of a highly open framework Mo_{2.5 + y} VO_{9 + z} as a cathode for Al‐ion batteries. The open‐tunnel oxide allows a facile diffusion of the guest species and provides sufficient redox centers to help redistribute the charge within the local host lattice during the multivalent‐ion insertion, thus leading to good rate capability with a specific capacity among the highest reported in the literature for Al‐based batteries. This study also presents the use of Mo_{2.5 + y} VO_{9 + z} as a model host to develop a novel ultrafast technique for chemical insertion of Al ions into host structures. The microwave‐assisted method employing diethylene glycol and aluminum diacetate (Al(OH)(C₂H₃O₂)₂) can be performed in air in as little as 30 min, which is far superior to the traditional chemical insertion techniques involving moisture‐sensitive organometallic reagents. The Al‐inserted Al _x Mo_{2.5 + y} VO_{9 + z} obtained by the microwave‐assisted chemical insertion can be used in Al‐based rechargeable batteries.     

TEM studies of anti-wear films/wear particles generated under boundary conditions lubrication

Friction and wear performance of engine oil were studied in presence of Zinc-dialkyldithiophosphate (ZDDP) and ZDDP–iron fluoride (FeF₃) combination using a ball-on-ring wear testing device under boundary conditions. Friction and wear performance of engine oil improves in presence of ZDDP–FeF₃ combination. In order to understand the wear mechanisms the microstructure and the chemical composition of wear debris generated during wear process were investigated using TEM together with EDX analyzes. Novel observations on the wear debris generated at different testing loads are presented. Independent of normal loads, amorphous debris containing P, O, Fe and Zn elements and crystalline debris of Fe₂O₃ are formed. No trace of S is present in amorphous debris under low load (2.32 GPa) conditions while S is a dominating element under high loaded (3.68 GPa) conditions. On the other hand, at lower loads a few iron oxide is formed while at higher loads larger sizes of iron oxides are formed resulting in larger friction and wear.     

Application of data envelopment analysis for cell performance evaluation and process improvement in cellular manufacturing

This paper proposes a methodology for cell performance evaluation and improvement which considers multiple cell inputs and outputs. A specific technique in data envelopment analysis called 'window analysis', which captures the cell efficiency changes over time, is modified and utilized in the methodology. The evaluation is performed by considering the local part families (manufactured in single cells) and the infrequent parts (manufactured in multiple cells) processed by a cell. A major contribution of this research is in proposing a new 'modified window analysis' technique for cell performance evaluation, and in demonstrating its effectiveness over the 'traditional window analysis'. Another contribution is in using the cross efficiency matrix to identify periods of best cell operating practices which aid management in cell process improvement.     

Synthesis,Characterization and Catalytic Activities of Palladium(II) Nitroaryl Complexes

Two palladium(II) nitroaryl complexes trans-[bromo(p-nitrophenyl)bis(triphenylphosphine)palladium(II)] 1 and trans-[bromo(2,4-dinitrophenyl)bis(triphenylphosphine)palladium(II)] 2 have been synthesized. The complexes were characterized by FTIR and NMR (¹H, ¹³C and ³¹P) spectroscopy and elemental analysis. The molecular structure of complex 2, as confirmed by X-ray crystallography, reveals that the Pd atom and its neighboring groups (two PPh₃, Br and phenylene group) lie in a slightly distorted square plane. In the UV–Vis spectra of the complexes 1 and 2, the palladium to aryl charge transfer bands were observed. The emission peaks from the singlet excited states (S₁ → S₀) were observed in the photoluminescence spectra of the complexes. The thermal stability of the complexes has been studied by thermal gravimetric analysis (TGA). TGA data showed that both complexes are thermally stable up to 200 °C, and complex 1 is more stable than 2. The catalytic efficiency of the new palladium(II) complexes was studied as demonstrated using the Sonogashira coupling reactions with good yields. The experimental results suggest that the Sonogashira coupling reactions can be performed at moderate temperature (50 °C) using these new palladium(II) complexes as catalysts.     

Comparison of PMMA and SU-8 resist moulds for embossing of PZT to produce high-aspect-ratio microstructures using LIGA process

 In this paper results are presented from a range of experiments to explore the feasibility of inserting a ceramic material PZT (lead zirconium titanate) into different kinds of high-aspect-ratio resist moulds. Polymethylmethacrylate (PMMA) and SU-8 on silicon substrates and free-standing SU-8 membranes with micro-cavities or through-holes (defined by X-ray lithography) have been used as moulding medium. Processing conditions for the resist materials including pre-bake, exposure, post-bake, development and stripping have been compared. The advantages of different types of resist mould for the LIGA process has been evaluated. Additionally a comparison of photosensitivity of PMMA and SU-8 has been carried out. Using a range of load pressures (5 to 60 MPa), appropriate conditions for PZT embossing into resist moulds have been determined (ensuring minimum void formation in the final PZT structures). In the final form, SU-8 moulds have been removed by laser ablation. This is the first reporting of high-aspect-ratio ceramic microstructures fabricated using a combination of SU-8 moulds and PZT embossing. Received: 10 August 2001/Accepted: 24 September 2001     

Effects of length distribution on the steady shear viscosity of semiconcentrated polymer‐fiber suspensions

The steady state shear viscosity of glass fibers in a polyethylene oxide polymer solution was determined. The experiments were conducted for milled fibers that show a wide distribution of aspect ratios as well as for fiber samples that have a uniform and well‐defined aspect ratio. In particular, results for one‐modal, bi‐modal, and tri‐modal samples obtained by mixing fibers of uniform lengths were examined. These results allowed us to analyze the effect of the aspect ratio distribution on the viscosity and to determine the validity of different conventional averaging techniques that have been used so far to characterize the aspect ratio of milled fibers. It was found that all these conventional averaging methods do not give a good representation of the effect of the fibers length and that the widely used number‐averaging technique fails to account for the important contribution of the long fibers vs. the short ones. A new model‐based averaging method is proposed and its performance compared to that of other conventional averaging techniques is discussed. POLYM. ENG. SCI., 45:1357–1368, 2005. © 2005 Society of Plastics Engineers     

Thermo-Mechanical Properties of Semi-Degradable Poly(β-amino ester)-co-Methyl Methacrylate Networks under Simulated Physiological Conditions

Poly(β-amino ester) networks are being explored for biomedical applications, but they may lack the mechanical properties necessary for long term implantation. The objective of this study is to evaluate the effect of adding methyl methacrylate on networks’ mechanical properties under simulated physiological conditions. The networks were synthesized in two parts: (1) a biodegradable crosslinker was formed from a diacrylate and amine, (2) and then varying concentrations of methyl methacrylate were added prior to photopolymerizing the network. Degradation rate, mechanical properties, and glass transition temperature were studied as a function of methyl methacrylate composition. The crosslinking density played a limited role on mechanical properties for these networks, but increasing methyl methacrylate concentration improved the toughness by several orders of magnitude. Under simulated physiological conditions, networks showed increasing toughness or sustained toughness as degradation occurred. This work establishes a method of creating degradable networks with tailorable toughness while undergoing partial degradation.