Meticulous analysis and consequences of microstructure changes on melt rheology and dynamic viscoelasticity of thermoplastic vulcanizates upon reprocessing

Thermoplastic vulcanizates (TPVs), which are a special class of elastomer alloy, prepared by dynamic vulcanization possess unique morphology of finely dispersed micron‐size cross‐linked elastomeric particles in a continuous thermoplastic matrix. The present study investigates the microstructure formation of elastomeric phase and its associated morphological changes during reprocessing of TPVs based on poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] triblock co‐polymer (S‐EB‐S) and solution polymerized styrene butadiene elastomer (S‐SBR) by scanning electron microscopy and atomic force microscopy. Semi‐efficient and efficient sulfur‐based curing systems have been adopted to cure the elastomeric phase and a comparative study has been made to demonstrate and explain the effect of reprocessing on the melt rheology and dynamic viscoelasticity of the TPVs. The present work also provides a better insight and guidance to control the microstructure of the cross‐linked elastomeric phase to prepare selectively co‐continuous or dispersed phase morphology. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41182.     

Guayule natural rubber composites: impact of fillers on their cure characteristics,dynamic and mechanical behavior

Guayule natural rubber (GNR) is an alternative resource of Hevea natural rubber (HNR) with 99.9% cis content in its 1,4-polyisoprene chemical backbone. In this study, compounds were formulated independently with four different reinforcing fillers such as carbon black (HAF), precipitated silica (VN3), fume silica (FUM) and nanofly ash (NFA) for the advancement of GNR based products. The cure characteristic, dynamic-mechanical performance and mechanical properties of GNR composite were studied with the reinforcing effect of different fillers on GNR. The cure characteristic results demonstrated that HAF and FUM silica filled compounds had more processing safety than VN3 and NFA filled compounds. Viscoelastic parameters of the vulcanizates were studied by dynamic mechanical analysis to estimate the glass transition characteristics and dynamic behavior. The higher storage modulus of FUM silica vulcanizate was an indication of superior filler reinforcing nature and improved rolling resistance than other filled systems. Additionally, HRTEM analysis also proved the better filler dispersion ability of FUM silica in GNR matrix. The mechanical properties were studied with a variation of each filler loading of 8, 16, and 32 phr in GNR vulcanizates. The tensile strength of each filled system increased with an increase of filler content from 8 to 32 phr. In comparison, FUM silica GNR vulcanizates exhibited better mechanical properties, therefore, it was considered as a better structure-performance composite than those of HAF, VN3 and NFA filled composites.

     

Studies on miscibility of blends of ethylene methyl acrylate and polydimethyl siloxane rubber

Blends of ethylene methyl acrylate (EMA) and poly(dimethylsiloxane) rubber (PDMS) are demonstrated to be miscible. The miscibility results in a single and composition-dependent glass transition temperature. IR spectra of the blends provide direct evidence of chemical reaction between EMA and PDMS rubber.     

Environmental ageing studies of impact modified waste polypropylene

Toughness of rigid thermoplastic is an important mechanical property in polymer technology. In the present study, toughening of waste polypropylene (WPP) with ethylene–propylene–diene monomer (EPDM) rubber at different loading levels was carried out by melt blending at 180 °C. The EPDM-toughened WPP samples were characterized for its thermo-mechanical properties. The effect of carbon black (5 wt%) as a functional filler in WPP/EPDM to impart UV protection was also studied. The test sheets were subjected to natural weathering in variable climatic conditions for a 4-month period of time and were taken out at regular intervals for characterization. The waste PP underwent excessive degradation as the mechanical strength properties such as tensile, flexural and impact strengths were reduced drastically. On the other hand, WPP containing varying proportions of EPDM and carbon black showed better retention of strength properties. The percentage degree of crystallinity has been unusually increased after the environmental degradation due to chemi-crystallization. The impact-modified WPP which contains carbon black retained the processability even after the environmental aging. After aging, the non-stabilized systems were shown extensive change, whereas the structural integrity has been well retained of the toughened WPP containing carbon black as was evident from SEM and optical photomicroscopy.     

Miscible blends from rigid poly(vinyl chloride) and epoxidized natural rubber

Miscible blends of rigid poly(vinyl chloride), PVC, and epoxidized natural rubber (ENR) having 50 mol % epoxidation level, are prepared in a Brabender Plasticorder by the melt-mixing technique. Changes in Brabender torque and temperature, density, dynamic mechanical properties and DSC thermograms of the samples are studied as a function of blend composition. The PVC-ENR blends behave as a compatible system as is evident from the singleT _g observed both in dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC). The moderate level broadening of theT _g zone in blends is due to microinhomogeneity, which may arise from the particle structures of PVC perturbing the molecular level mixing of PVC and ENR. Scanning electron microscopic studies were conducted on nitric acid-etched samples and the results showed continuous structures of blend components as well as the occurrence of solvent-induced cracks in high PVC blends.     

Evolutionary Multiobjective Design in Automotive Development

This paper describes the use of evolutionary algorithms to solve multiobjective optimization problems arising at different stages in the automotive design process. The problems considered are black box optimization scenarios: definitions of the decision space and the design objectives are given, together with a procedure to evaluate any decision alternative with regard to the design objectives, e.g., a simulation model. However, no further information about the objective function is available. In order to provide a practical introduction to the use of multiobjective evolutionary algorithms, this article explores the three following case studies: design space exploration of road trains, parameter optimization of adaptive cruise controllers, and multiobjective system identification. In addition, selected research topics in evolutionary multiobjective optimization will be illustrated along with each case study, highlighting the practical relevance of the theoretical results through real-world application examples. The algorithms used in these studies were implemented based on the PISA (Platform and Programming Language Independent Interface for Search Algorithm) framework. Besides helping to structure the presentation of different algorithms in a coherent way, PISA also reduces the implementation effort considerably.     

Phosphorylated cardanol prepolymer grafted guayule natural rubber: an advantageous green natural rubber

Natural rubber (HNR), produced from Hevea Brasiliensis, is being considered as the major source of 99.9% 1,4-cis-polyisoprene. Till date, this grade of natural rubber is not manufactured synthetically even using sophisticated solution polymerization techniques and utilizing the most advanced catalyst systems. Rubber industries have been continuously thriving for an alternative as well as an additional source of natural rubber to compensate for the reduction in production of Hevea natural rubber and to reduce the consumption of petroleum-based rubbers. The present study deals with chemical grafting of phosphorylated cardanol prepolymer (PCP) onto the main chain of guayule natural rubber (GNR), which could impart inherent multifunctional characteristics to the rubber. The grafting of PCP onto GNR was carried out successively using benzoyl peroxide as a free radical initiator in the solution stage and the grafting parameters have been optimized through the Taguchi method using grafting efficiency and percent grafting. Grafting of PCP onto GNR (PCP-g-GNR) was confirmed through UV–Visible, FTIR, NMR and GPC analysis. Thermal behavior of PCP-g-GNR indicates a significant increase in thermo-oxidative stability and it also displays a slight depression of glass transition temperature as compared to GNR. The viscoelastic characteristics of GNR also alter and cure characteristic improves drastically in giving rise to improved processability after grafting of the PCP. The unfilled PCP-g-GNR vulcanizates show approximately similar physico-mechanical properties with 5 phr processing oil as plasticized GNR vulcanizates. Therefore, PCP-g-GNR can be used in rubber industries as gum rubber materials as it reduces the usage of processing aids significantly.     

Cure characteristics and physicomechanical properties of natural rubber modified with phosphorylated cashew nut shell liquid prepolymer—A comparison with aromatic oil

Natural rubber (NR) has been modified with 10 phr each of phosphorylated cashew nut shell liquid (PCNSL) prepolymer and an aromatic oil (spindle oil) in a typical semi-efficient vulcanization (SEV) system. Despite the lower chemical crosslink density, the PCNSL modified NR vulcanizate showed higher tensile strength, elongation at break, thermal stability, and resistances to fatigue failure and thermo-oxidative decomposition, as compared to the vulcanizate containing the same dosage of spindle oil. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 813–818, 1999     

Blends of thermoplastic polyurethane (TPU) and polydimethyl siloxane rubber (PDMS), part-I: assessment of compatibility from torque rheometry and mechanical properties

Thermoplastic polyurethane (TPU) and polydimethyl siloxane rubber (PDMS) are two major polymers used extensively for biomedical applications. Blending of these polymers combines the superior mechanical properties, abrasion resistance, solvent resistance and aging resistance of TPU with chemical stability, inertness, flexibility and biocompatibility of PDMS. In the present investigation, an 80:20 blend of TPU and PDMS was selected for the preparation of an in situ compatibilized blend using ethylene methyl acrylate copolymer (EMA) as the compatibilizer. Effect of EMA on blends of ester type and ether type TPU with PDMS was studied. From the results obtained from torque rheometry, mechanical property evaluation, fourier transform infrared spectroscopy (FTIR), atomic force microscopy (AFM) and scanning electron microscopy (SEM), it was concluded that 5 wt% of compatibilizer effectively compatibilized an 80:20 blend of ester type TPU and PDMS, whereas similar blend of ether type TPU required only 2 wt% compatibilizer.     

Functional group distributions on mesoporous silica

Most applications of mesoporous silica require some degree of functionalization. The surface of porous materials can be divided into external and internal (pore) surfaces, and in many cases, a selective functionalization of these surface subsections is desired. This short review outlines our recent work in this field and focuses on the postsynthetic functionalization of mesoporous silica with aminopropylalkoxysilanes and on the analysis of the respective functional group distributions by confocal laser scanning microscopy. Methods to obtain an amino-functionalized external surface and functional group gradients on the pore surface are reported. Arrays of silica nanochannels (ASNCs) serve as a model system for mesoporous silica.