Development of interchange reactions in ternary PBT-PC/phenoxy blends

Ternary PBT-PC/phenoxy blends were melt mixed for periods of time up to 110 min to determine the development of interchange reactions among the blend components. This development was evaluated by means of solvent extraction and DSC measurements on blends obtained after characteristic blending times shown in the torque vs. blending time curve. PBT reacts, after very short blending times and, probably due to residual catalyst, mainly with phenoxy. Although at high phenoxy contents a single torque peak is observed, at low phenoxy contents two peaks are observed that correspond to the two stages in which the reaction takes place: at the beginning in the phenoxy-rich phase and later in the overall blend.     

Recent research progress on bio-oil conversion into bio-fuels and raw chemicals: a review

Recent advances in lignocellulosic biomass valorization for producing fuels and commodities (olefins and BTX aromatics) are gathered in this paper, with a focus on the conversion of bio-oil (produced by fast pyrolysis of biomass). The main valorization routes are: (i) conditioning of bio-oil (by esterification, aldol condensation, ketonization, in situ cracking, and mild hydrodeoxygenation) for its use as a fuel or stable raw material for further catalytic processing; (ii) production of fuels by deep hydrodeoxygenation; (iii) ex situ catalytic cracking (in line) of the volatiles produced in biomass pyrolysis, aimed at the selective production of olefins and aromatics; (iv) cracking of raw bio-oil in units designed with specific objectives concerning selectivity; and (v) processing in fluidized bed catalytic cracking (FCC) units. This review deals with the technological evolution of these routes, in terms of catalysts, reaction conditions, reactors, and product yields. A study has been carried out on the current state-of-knowledge of the technological capacity, advantages and disadvantages of the different routes, as well as on the prospects for the implementation of each route within the scope of the Sustainable Refinery. © 2018 Society of Chemical Industry     

Viscoelastic behavior of thermosetting epoxy mixtures modified with syndiotactic polystyrene during network formation

The rheological behavior of thermosetting epoxy mixtures modified with thermoplastic syndiotactic polystyrene (sPS) was monitored during the curing of the epoxy resin. The selected thermosetting system was diglycidyl ether of bisphenol A cured with 4,4′‐methylene bis(3‐chloro‐2,6‐diethylaniline) in the presence of various compositions of sPS (from 2.5 to 12.5 wt %). The storage and loss shear moduli of the systems were monitored during network formation. The validity of the Winter–Chambon criterion for the accurate determination at the gelation point from rheological data was demonstrated. The influence of the sPS concentration on the dynamic rheological properties of the samples was investigated. The experimental data showed that at sPS concentrations lower than 7.5 wt %, phase separation induced a quick increase in the viscosity, which was related to a crystallization‐induced phase separation of sPS. For sPS concentrations higher than 7.5 wt %, near the phase‐inversion composition, the rheological behavior of the mixtures was characteristic of a cocontinuous structure. After the viscosity jumped at the onset of phase separation, a decrease in the viscosity was found, and later on, the viscosity increased again because of gelation. Additionally, the influence of the cure temperature on the rheological properties was studied. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2348–2355, 2006     

Physical properties and structure of unreacted PC/PBT blends

Unreacted PC/PBT blends have been obtained by melt blending in all the composition ranges. The followed processing method produced partially miscibilized and crystalline blends. The plot of the density of the amorphous part of the blends against its composition indicates that this parameter is more important than the crystallinity level in determining the mechanical properties of the blends. The blends exhibited an overall improvement of mechanical properties with a combination of behaviors that are close to linearity and are synergistic. © 1993 John Wiley & Sons, Inc.     

Phase behavior of ternary PBT–PC/phenoxy blends

Ternary polymer blends were obtained by melt mixing, mixing up to 30% poly(butylene terephthalate) (PBT) with polycarbonate (PC) and phenoxy in an attempt to improve the miscibility of the PC/phenoxy binary blend. Although most of the blends with a PBT content higher than 10% appear as transparent, two T_g's appeared at all the blend compositions. These T_g's correspond to PC-rich and phenoxy-rich phases where a low amount of the main component of the other phase and all PBT are dissolved in amounts that are a function of the PC/phenoxy ratio of the blend. Increasing the PBT contents in the blends closes to linearity the torque versus composition plot, so that a relationship between miscibility level and viscosity exists in these blends.     

Viscoelastic behaviour of epoxy resins modified with poly(methyl methacrylate)

The viscoelastic behaviour of a stoichiometric diglycidyl ether of bisphenol-A, (DGEBA), 4,4′-diaminodiphenylmethanes (DDM)s epoxy matrix modified with several amounts of poly(methyl methacrylate) (PMMA) has been studied by dynamic-mechanical analysis. Mixtures pre-cured at 80°C ranged from transparency to opacity as thermoplastic content changed from 5 to 15wt%. These changes have been attributed to variations in the ratio between polymerization rate and phase separation rate when PMMA content increased in the mixtures. When PMMA segregated from the epoxy matrix during curing, it had no influence on the crosslinking density of the epoxy phase. The clear decrease of temperature and activation energy of the β relaxation with respect to those values for the neat matrix, observed for the 5wt% PMMA-containing mixture but not for the 15wt% PMMA-containing one, are proposed to be a consequence of physical interactions between the PMMA chains and some epoxy oligomers. The dissimilar variation of the height of the ω relaxation with frequency when compared to that for the other relaxations studied, outlines the significance of physical factors influencing this relaxation. © 1998 Society of Chemical Industry     

Design of morphology in PMMA‐modified epoxy resins by control of curing conditions. I. Phase behavior

Rheokinetic and phase separation behavior of diglycidylether of bisphenol‐A–4,4′‐diaminodiphenyl methane epoxy mixtures, modified with a constant amount (15 wt %) of poly(methyl methacrylate) (PMMA), have been investigated. Stoichiometric epoxy/amine mixtures precured at 80°C several times presented various levels of miscibility. Differential scanning calorimetry (DSC) and dynamic mechanic thermal analysis were used for rheokinetic studies of curing and also for testing the thermal behavior of the fully cured mixtures. Phase separation, through curing, was simultaneously studied by transmission optical microscopy and DSC, showing an excellent correlation between the results obtained with both techniques. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 772–780, 1999     

Catalysts of Ni/α-Al2O3 and Ni/La2O3-αAl2O3 for hydrogen production by steam reforming of bio-oil aqueous fraction with pyrolytic lignin retention

This paper reports on the steam reforming, in continuous regime, of the aqueous fraction of bio-oil obtained by flash pyrolysis of lignocellulosic biomass (sawdust). The reaction system is provided with two steps in series: i) thermal step at 200 °C, for the pyrolytic lignin retention, and ii) reforming in-line of the treated bio-oil in a fluidized bed reactor, in the range 600–800 °C, with space-time between 0.10 and 0.45 g_catalyst h (g_bio-oil)⁻¹. The benefits of incorporating La₂O₃ to the Ni/α-Al₂O₃ catalyst on the kinetic behavior (bio-oil conversion, yield and selectivity of hydrogen) and deactivation were determined. The significant role of temperature in gasifying coke precursors was also analyzed. Complete conversion of bio-oil is achieved with the Ni/La₂O₃-αAl₂O₃ catalyst, at 700 °C and space-time of 0.22 g_catalyst h (g_bio-oil)⁻¹. The catalyst deactivation is low and the hydrogen yield and selectivity achieved are 96% and 70%, respectively.     

Influence of reprocessing on the mechanical properties of a commercial polysulfone/polycarbonate blend

Commercial polysulfone/polycarbonate (PSU/PC) polymer blends were reprocessed up to five times to determine the influence that reprocessing has on their structure and physical properties. All the high strain properties, mainly ductility, significantly decreased under harsh processing conditions, such as five cycles at 320°C. The results of reprocessing the blends at 320°C have been compared with results at a lower temperature and also with those of the separate components with the aim of clarifying the origin of the degradation. These results plus Fourier transform infrared spectroscopy (FTIR), dynamic mechanical analysis, and melt flow index measurements (MFI) indicate that the presence of the two polymers together clearly decreases the resistance to degradation of each component. Moreover, degradation under the stated conditions is mainly thermal and does not change the chemical nature of the blends. However, a clear decrease in molecular weight was observed both by viscosimetry and MFI measurements as was a shift to higher temperatures of the low temperature secondary transition of both PC and PSU. Both molecular weight and secondary transition changes usually deteriorate mechanical properties but not in the degree observed here. This probably means that the fine and difficult-to-observe structure of the blend has also changed.     

Micro- or nanoseparated phases in thermoset blends of an epoxy resin and PEO-PPO-PEO triblock copolymer

Diaminodiphenylmethane (DDM) curing at several temperatures of a diglycidyl ether of bisphenol A (DGEBA) epoxy resin modified with a poly(ethylene oxide)-block-poly(propylene oxide)-block-poly(ethylene oxide) (PEO-PPO-PEO) block copolymer has been investigated in order to characterize the miscibility and morphological features. Two distinct phases are present for every blends studied except for DGEBA/DDM modified with 10 wt% PEO-PPO-PEO and cured at low temperature. Depending on the curing condition, phase separation takes place at micro or nanoscale due to competition among kinetic and thermodynamic factors. The mechanistic approach used for modeling the curing reactions shows that the formation of epoxy-hydroxyl complex and the auto catalytic process are slightly decreased whilst the noncatalytic process is favoured upon copolymer addition. Modifier addition delays curing process as the influence of both formation of epoxy-hydroxyl complex and catalytic process on reaction rate is higher than the influence of noncatalytic process. A thermodynamic model describing a thermoset/block copolymer considered as only one entity system is proposed. The LCST behaviour allows to elucidate nano or micro separated structures obtained at low and high curing temperatures, respectively.