Design and evaluation of an atomization-based cutting fluid spray system in turning of titanium alloy

Tool life has been a vital issue in machining titanium alloys. Recently, an atomization-based cutting fluid (ACF) application has been found to be an effective approach for cooling and lubrication in micromachining operations. In this study, an ACF spray system is developed for macro-scale turning of Ti–6Al–4V. The spray system is designed to minimize interaction between the fluid droplets, and the gas nozzle to control the divergence of the fluid droplets. Experiments are conducted to study the effect of five specific ACF spray parameters including fluid flow rate, spray distance, impingement angle, and type and pressure level of the droplet carrier gas on cutting forces, tool life, and chip characteristics. It has been observed that the combination of lower pressure (150 psi) air-mixed CO₂ with a higher flow rate (20 ml/min) and a larger spray distance (35 mm) produces a significantly longer tool life and broken chips. The results also reveal that the ACF spray system can extend tool life up to 40–50% over flood cooling.     

Modeling and interpretation of fiber orientation-based failure mechanisms in machining of carbon fiber-reinforced polymer composites

The development and implementation of a microstructure-based finite element model for the machining of carbon fiber-reinforced polymer composites is presented. A new approach to interfacial modeling is introduced where the material interface is modeled using continuum elements, allowing failure to take place in either tension or compression. The model is capable of describing the fiber failure mode occurring throughout the chip formation process. Characteristic fiber length in the chips, and machining forces for microstructures with fibers orientated at 0°, 45°, 90°, and 135° are examined. For model validation purposes, the model-based machining performance predictions are compared to the machining responses from a set of orthogonal machining experiments. A parametric study is presented that identifies a robust tool geometry, which minimizes the effects of fiber orientation and size on the machining forces.     

Evaluation of biogas upgrading technologies and future perspectives: a review

Environmental Science and Pollution Research - Biogas is acknowledged as one of the foremost bioenergy to address the current environmental and energy challenges being faced by the world. Commonly,...     

Natural and effective control of air pollution through plants- studies on a tree species: Holoptelea integrifolia L.

Gaseous and industrial air pollution is a serious problem throughout the world. It affects human health and plants also face negative impact on their biochemical processes, ultimately exhibited in terms of reduction in various growth parameters. The effect of air pollution is being felt even in remote areas, because pollutants can be transported over long distances. It is well known that plants absorbs gaseous/particulate pollutants and help in controlling air pollution. In order to test Holoptelea integrifolia L. as an effective and natural means for controlling air pollution present studies were undertaken. It was observed that the tree species tolerate well various pollutants present in the air, so can be used as an efficient method for minimizing of concentration pollutants to a safer level into the environment.