Flash joining of alumina ceramics under a small current density

The ceramic joining using electric field (E-field) has garnered significant research attention due to the decreased joining barrier and enhanced reliability. However, the underlying mechanism of E-field assisted joining remains unclear. Herein, we report the rapid joining of alumina ceramics using a small current. Moreover, the E-field is applied in both perpendicular and parallel directions to the faying surfaces, demonstrating a significant difference in terms of joint strength. These results indicate that the E-field generates defects and promotes the joining process by facilitating ionic diffusion.     

Droplet Entrainment Analysis in a Flash Evaporator with an Image-Based Measurement Technique

Local droplet sizes and volumes of entrained liquid are captured with an image-based measurement technique for comparison with a conventional, integral method for entrainment analysis. Experiments in a forced circulation flash evaporation were performed for different operating conditions and with two different chemical systems. Droplet size and frequency rise with an increase in thermal energy input. The local readings confirm the trends found by the integral measurement method. The modification of the image-based probe enables the detection of small (≈ 10 µm) and at the same time fast droplets under challenging operating conditions, such as vacuum and superheated feed similar to industrial process conditions.     

A thermal perspective of flash sintering: The effect of AC current ramp rate on microstructure evolution

In flash sintering experiments, the thermal history of the sample is key to understanding the mechanisms underlying densification rate and final properties. By combining robust temperature measurements with current-ramp-rate control, this study examined the effects of the thermal profile on the flash sintering of yttria-stabilized zirconia, with experiments ranging from a few seconds to several hours. The final density was maximized at slower heating rates, although processes slower than a certain threshold led to grain growth. The amount of grain growth observed was comparable to a similar conventional thermal process. The bulk electrical conductivity correlated with the maximum temperature and cooling rate. The only property that exhibited behavior that could not be attributed to solely the thermal profile was the grain boundary conductivity, which was consistently higher than conventional in flash sintered samples. These results suggest that, during flash sintering, athermal electric field effects are relegated to the grain boundary.     

Exploring the influences of the counterpart materials on friction and wear behaviors of atmospheric plasma-sprayed YSZ coating

Sliding wear behaviors of atmospheric plasma-sprayed Yttria Stabilized Zirconia (YSZ) coating mated with four metallic or ceramic counterparts (Si₃N₄, Al₂O₃, GCr15 and ZrO₂) were investigated. It has been found that YSZ coatings in contact with Si₃N₄ and GCr15 show better tribological performances than the other cases, which is due to the formation of the tribolayer mainly consisting of Si₃N₄ and Fe₂O₃ respectively on the worn surfaces. In the case of YSZ coating-Al₂O₃ and YSZ coating-ZrO₂ tribopairs, the wear debris are more irregular and larger in size, resulting in severe abrasive wear and brittle fracture of debris particles. In particular, the specific wear rate of YSZ coating sliding against GCr15 is negative due to the significant material transfer of the tribo-oxide layer, while that of YSZ coating sliding against ZrO₂ is the highest. Amorphization of the wear particles appears in the four cases due to the repeated mechanical action. It has been demonstrated that the wear of YSZ coating deteriorates with the increased flash temperature between the contact surfaces during rubbing process.     

Microcrack healing in zirconia ceramics under a DC electric field/current

Flash event caused by a DC electric field/current was applied to the crack healing in 8 mol % Y₂O₃ stabilized cubic ZrO₂ polycrystals (8Y-CSZ). The flash event, which occurred by applying the DC power higher than a critical value of 100 mW/mm³, successfully healed the microcrack within several minutes without any healing agents at a furnace temperature of 800 °C. As compared to the healing treatment under static annealing, the healing phenomena were accelerated about 2 times under the flash treatment even at the same temperatures, suggesting that the enhanced healing phenomena cannot be explained only by the temperature effect. Since the rate of grain growth was accelerated under the flash treatment, the flash healing would be accelerated through the current-enhanced diffusional processes. This study shows for the first time that the flash event has a potential to apply to the crack healing process in the ceramic materials and composites.     

Enhancing the flash-sinterability of BaZr0.1Ce0.7Y0.2O3-δ proton-conducting electrolyte by nickel oxide doping for possible application in SOFCs

In the present work, effects of nickel oxide doping on flash-sinterability of BaZr_0.1Ce_0.7Y_0.2O_3-δ compound were investigated. A single-phase BZCY7 powder was synthesized by the solid-state reaction route. The effects of using 0.5, 1, 1.5, and 2 wt% of NiO additive on flash sintering of BZCY7 samples were examined. It was revealed that using 0.5 wt% of NiO additive can reduce the onset temperature of flash sintering in all the applied electric fields in the range of 100–500 V/cm and significantly enhances the sinterability of the BZCY7 compound. Microstructural investigations, using field emission scanning electron microscopy and energy-dispersive X-ray mapping, showed that NiO doping can lead to larger grain sizes, while no detectable segregation or second phase was observed. Utilizing electrochemical impedance spectroscopy, the total conductivity of samples at 600 and 700 °C was measured as 4.4 × 10^?3 and 7.0 × 10^?3 S/cm for the undoped BZCY7, and 8.6 × 10^?3 and 1.4 × 10^?2 S/cm for the 0.5 wt% NiO doped BZCY7 sample, respectively. The activation energies of conduction were determined as 0.37 and 0.41 eV for the doped and undoped samples, which represent the presence of predominant and facile protonic conduction.     

内蒙古石灰窑沟铁矿地质特征及找矿标志

石灰窑沟铁矿区位于赤峰市北西约80 km处，地处西拉木伦多金属成矿带的南侧，区域位于内蒙古地轴东段与内蒙海西褶皱带接触带，Ⅲ级构造单元为云雾山隆起的北东端和赤峰—铭山大断裂2条构造单元的分界线处，本矿床围岩蚀变具有分带性，是一个受断裂和褶皱复合控制的矽卡岩型矿床。为探讨该矿区的地质特征及找矿标志，通过近几年对本区地质勘查工作的总结分析，认为该矿床为矽卡岩型矿床，围绕构造发育部位，岩体与地层接触带及附近且与高精度磁测异常套合区是主要的找矿标志。     

Rapid synthesis of Gd2Zr2O7 ceramics by flash sintering and its aqueous durability

The high radiation resistance and long time stability of Gd₂Zr₂O₇ ceramics make it a promising candidate for high level waste (HLW) immobilization materials. In this study, single phase nanocrystalline Gd₂Zr₂O₇ was successfully synthesized and consolidated at temperatures around 1050 °C for only 1 min by flash sintering for the first time. The phase evolution and microstructural development during flash sintering were systematically studied and compared with the conventionally sintered samples. The flash sintered Gd₂Zr₂O₇ exhibit defect fluorite structure, and a following heat treatment at 1400 °C could transform the Gd₂Zr₂O₇ ceramics from defect fluorite phase into pyrochlore phase. The MCC-1 leaching test shows that the flash sintered Gd₂Zr₂O₇ samples exhibit good aqueous durability.