20MnCr5圆棒锯切困难原因分析

某厂在锯切20MnCr5圆棒过程中锯条容易断裂，采用光学显微镜(OM)和扫描电子显微镜(SEM)等观察分析手段，对锯条容易断裂的原因进行分析。分析结果表明：锯条断裂的原因为加工20MnCr5过程中粘刀崩齿。针对此类加工缺陷，提出了相应的改进措施。     

基于PBFT区块链技术的电网企业仓储系统

提出了一种基于实用拜占庭容错(PBFT)算法的区块链技术,首先对传统的实用拜占庭容错算法原理进行了阐述,该传统算法包含前期、需求、预准备、准备、确认、答复6个阶段,但传统算法具有实时性差、缺乏惩罚机制、带宽高的缺点。针对出现的这些问题,又对传统算法进行了改进,具体涉及记账节点、共识过程以及视图切换过程。通过测试进一步证明了该改进算法的实用性,并将该算法应用于电网企业中,构建的虚拟仓库实现了联储联备,降低了库存资金的耗费,并且提高了电网企业库存管理的效率。     

Integrated Inspection of QoM,QoP, and QoS for AOI Industries in Metaverses

With the rapid development of information technologies such as digital twin, extended reality, and blockchain, the hype around "metaverse" is increasing at astronomical speed. However, much attention has been paid to its entertainment and social functions. Considering the openness and interoperability of metaverses, the market of quality inspection promises explosive growth. In this paper, taking advantage of metaverses, we first propose the concept of Automated Quality Inspection (AutoQI), which performs integrated inspection covering the entire manufacturing process, including Quality of Materials, Quality of Manufacturing (QoM), Quality of Products, Quality of Processes (QoP), Quality of Systems, and Quality of Services (QoS). Based on the scenarios engineering theory, we discuss how to perform interactions between metaverses and the physical world for virtual design instruction and physical validation feedback. Then we introduce a bottom-up inspection device development workflow with productivity tools offered by metaverses, making development more effective and efficient than ever. As the core of quality inspection, we propose Quality Transformers to complete detection task, while federated learning is integrated to regulate data sharing. In summary, we point out the development directions of quality inspection under metaverse tide.      

0CrMnTiH齿轮钢的淬透性计算及窄淬透性带控制

采用非线性方程计算法计算20CrMnTiH钢末端淬透性,只需利用生产实际数据加以修正,就能进行精确的淬透性计算和预报,与实测值偏差不超过2HRC。采用化学成分设计和控制,保证20CrMnTiH钢△[C]不超过0.007%,△[Si]波动不超过0.04%,△[Mn]、△[Cr]不超过0.02%,△[Ti]不超过0.01%,△[Alt]不超过0.010%,[Ni]、[Cu]不超过0.05%,[Mo]、[W]、[V]不超过0.03%,[P]、[S]不超过0.020%,[N]和[B]分别不超过0.006 0%和0.0005%,并控制碳偏析指数不超过1.035%,可实现国际先进水平的末端淬透性HRC4带宽控制。     

LLM-105/CL-20基高能钝感PBX的制备与性能表征

为满足含能材料高能钝感的要求,以CL-20为主体炸药,LLM-105为钝感剂,采用溶液水悬浮法制备了LLM-105质量分数分别为10%、20%、30%的3种LLM-105/CL-20基PBX。通过扫描电子显微镜(SEM)、粉末X射线衍射仪(PXRD)和差示扫描量热仪(DSC)对样品的形貌、晶体结构和热性能进行表征,并测试其机械感度;采用EXPLO5软件计算了其爆轰参数。结果表明,LLM-105/CL-20基PBX样品呈类球形,颗粒密实,粒径约为500μm;PBX中各组分的晶体结构未发生改变;3种配方的热安定性都较好,且随着钝感剂LLM-105含量的增加,LLM-105/CL-20基PBX的热爆炸临界温度呈递增趋势;与原料CL-20相比,3种LLM-105/CL-20基PBX的特性落高分别提高了25.88、33.68、37.18 cm,摩擦爆炸概率分别下降29%、38%、45%;LLM-105质量分数为10%的LLM-105/CL-20基PBX的特性落高与PBX-9501相当,而LLM-105质量分数为20%和30%的LLM-105/CL-20基PBX分别比PBX-9501高16.6%和25.12%;理论爆速分别高381.76、279.2、82.03 m/s。3种配方LLM-105/CL-20基PBX炸药的爆轰性能明显优于PBX-9501。     

Formation mechanism and microstructure evolution of Ba2Ti9O20 ceramics by reaction sintering method

Ba₂Ti₉O₂₀ single-phase ceramics were prepared by reaction sintering method using TiO₂ and BaCO₃ as raw materials after heat treating at 1150°C for 10 hours. Furthermore, the formation mechanism and microstructure evolution of Ba₂Ti₉O₂₀ ceramics prepared by reaction sintering method were investigated. The formation behavior of Ba₂Ti₉O₂₀ phase was analyzed from the perspective of diffusion, where the reaction activation energy required for the process was calculated to be about 386.17 kJ/mol. Combined with the scanning electron microscopy and the energy dispersive spectrometer, it was revealed that the pores on Ba₂Ti₉O₂₀ grains in the process of reaction sintering might be caused by the absence of oxygen element. Meanwhile, the reason for the roughness of ceramic surface was that the local inhomogeneous distribution of barium on the surface of Ba₂Ti₉O₂₀ grain leaded to the enrichment of titanium.     

自然时效效应及预时效处理对7A20铝合金组织性能的影响

研究了中强度7A20铝合金的自然时效硬化效应及预时效处理对组织和性能的影响。采用光学显微镜和透射电镜表征了其微观组织结构,采用维氏硬度计和万能拉伸试验机测试了其硬度和力学性能。结果表明:固溶态7A20试验铝合金的自然时效硬化效应明显,12天后硬度由56 HV0.5提高到122 HV0.5,提高了117.86%。经120 ℃×10 min预时效处理后,自然时效硬化增量最低,相比于固溶态降低了16 HV0.5,有效抑制自然时效硬化效应;同时,预时效处理提升了烘烤硬化效应,烘烤硬化后屈服强度提升了166 MPa,抗拉强度提高了51 MPa,伸长率降低了7%。烘烤处理前,其晶内的强化主要来自于与基体共格的GP区,烘烤处理后为尺寸小于5 nm、弥散分布的η′强化相。