某微细粒嵌布磁铁矿选矿工艺研究

针对某微细粒磁铁矿进行了全磁选流程和磁选-反浮选流程对比试验研究。结果表明,在最终磨矿细度相当的情况下,2种工艺流程都获得了产率48%左右、TFe品位66%左右、回收率80%左右的铁精矿指标,而采用磁选-反浮选流程的第三段磨矿量比全磁选流程减少了2/3。磁选-反浮选流程具有显著的节能降耗优势。     

Synthetic fayalite Fe2SiO4 by kinetically controlled reaction between hematite and silicon carbide

The present work explores the preparation of fayalite α-Fe₂SiO₄, the iron-rich end-member of the olivine solid-solution series, as a tar removal catalyst for biomass gasification. The synthetic procedure was developed starting from the stoichiometric mixture of hematite and micrometer size silicon carbide and employing thermal treatments in controlled atmospheres at 1000-1100°C supported by thermodynamic modeling to assess the required redox conditions. The treatments in dry and humidified inert gas yielded phase mixtures containing metallic Fe as one of the main phases, thus emphasizing a shortage of oxygen supply. XRD and TGA studies of precursor mixtures on heating in dry CO₂ demonstrated a multistep mechanism of the overall reaction including (a) fast reactivity between silicon carbide and hematite at ~920°C with formation of metallic Fe and amorphous silica followed by (b) formation of fayalite involving oxygen supplied in the form of CO₂ and competing with (c) over-oxidation to thermodynamically favorable Fe₃O₄+SiO₂ mixture. Comparative studies of reactivity in powdered and pelletized samples emphasized the importance of the kinetic factor in the formation of Fe₂SiO₄ while preventing further oxidation. The preferential formation of fayalite in the CO₂ atmosphere is shown to be favored by shorter treatments of compacted samples at higher temperatures. The procedure was designed (2-step heating to 1100°C in CO₂ followed by fast cooling) for the preparation of pelletized fayalite α-Fe₂SiO₄ catalyst with only minor traces of surface over-oxidation which can be suppressed by adding 10 vol.% of forming gas to CO₂ flow.     

The isothermal reduction kinetics of chromium-bearing vanadium–titanium magnetite sinter

The reduction of chromium-bearing vanadium–titanium magnetite sinter (CVTMS) by CO was investigated at 1123–1223?K. The reduction degree increased with increasing temperature. The isothermal reduction kinetics of CVTMS was analysed, according to Sharp analysis and ln–ln analysis, the kinetic mechanism of reduction process for all samples in different basicity can be represented as f(α)?=?1.61(1?α)[?ln(1?α)]^1–1/1.61. The reaction activation energy of all samples (R?=?1.9, 2.1, 2.3, obtained according to the components of the materials burdening used in sintering process) at different reaction degrees were calculated by the model-free method. And the pre-exponential factors of reaction also were calculated by the mathematical method. The rate controlling step for the reduction process under the present reduction condition was chemical reaction.     

攀西钒钛磁铁矿尾矿制备储水泡沫陶瓷的研究

以攀西钒钛磁铁尾矿和废玻璃为主要原料通过高温烧结法制备储水泡沫陶瓷，研究原料配比和发泡剂（SiC）添加量对材料性能的影响。结果表明:随着钒钛磁铁矿尾矿含量的增加，材料的体积密度及抗压强度逐渐增大，平均气孔孔径逐渐减小；当尾矿添加量为50 wt%，材料的体积吸水率出现极值。当SiC添加量为0.3 wt%，材料内部气孔分布均匀，平均孔径约为2.93 mm。最终以50.0 wt%的钒钛磁铁矿尾矿和50.0 wt%的废玻璃为原料，外加3.0 wt%的石英，0.3 wt%的SiC，3.0 wt%的Na3PO4，在1040℃下制得性能最优的储水泡沫陶瓷，材料的体积密度为0.26 g/cm-3、体积吸水率为56.5%和抗压强度为0.68 MPa。采用SEM、XRD等检测手段研究材料的微观形貌及物相组成，结果表明储水泡沫陶瓷内部由三维立体结构组成，有利于储存水分；材料主要物相包括硅灰石、长石、透辉石和钛铁矿。      

细粒磁铁精矿球团孔隙结构的优化研究

针对-10 μm粒级含量32.63%、比表面积2 980 cm²/g的细粒磁铁精矿,通过有机粘结剂取代部分膨润土优化细粒磁铁精矿球团的孔隙结构,从而改善了生球及成品球质量。相比单独添加1.75%的膨润土球团,配加0.05%的有机粘结剂使膨润土用量降低至0.8%,由于有机粘结剂使小颗粒团聚成较大的颗粒,使得生球的孔隙率从16.68%提高到23.15%,球团爆裂温度从370 ℃提高到500 ℃;且预热过程球团的氧化率从67.48%提高到79.08%,球团均匀氧化避免了球团焙烧时形成双层结构;同时焙烧球孔隙率从12.33%提高到16.83%,使得球团还原度从56.8%提高到69.7%。有机粘结剂部分取代膨润土成功解决了细粒磁铁精矿球团孔隙率低导致的爆裂温度低、氧化速度慢、还原性能差等问题。     

某钒钛磁铁精矿深度还原-磁选试验研究

以河北承德某铁品位为61.08%，TiO2品位为7.66%的钒钛磁铁精矿为研究对象，进行了钒钛磁铁精矿深度还原-磁选试验研究。考察了还原温度、还原时间、C/O摩尔比、CaCO3添加量对还原产物和分选指标的影响。在还原温度为1350℃、还原时间120min、C/O摩尔比2.5、CaCO3添加量为16%、磁选场强为85mT的条件下，可以得到全铁品位为87.19%、铁回收率为82.62%的磁性产品和TiO2品位18.76%、TiO2回收率为79.40%非磁性产品。由还原产物的金属化率与XRD分析得知，钛磁铁矿向铁氧化物、钛氧化物和金属铁的转化较难发生，适当增加CaCO3的用量，能促进钛磁铁矿向CaTiO3、铁氧化物和金属铁的转化。      

攀西地区白马辉长岩型超低品位钒钛磁铁矿选铁试验研究

论文以攀西地区白马辉长岩型超低品位钒钛磁铁矿为研究对象,查明了该矿石中化学组分、矿物组成、铁和TiO₂的相态。在此基础上进行了多粒级多磁场梯度干式磁选抛尾试验,通过铁和TiO₂的相态分析阐述了干式磁选抛尾的合理性；进行了干式磁选精矿阶段磨矿阶段选别试验,二段磁选在-200目占80%细度下获得了TFe 57.78%、TiO₂ 7.72%、V₂O₅ 0.69%的铁精矿,铁精矿产率为12.93%、铁回收率51.56%,相对磁性铁回收率为98.70%,V₂O₅回收率78.26%。结果表明该矿石虽然铁品位低,仍具综合回收利用价值。      

高压辊磨+搅拌磨在某复杂难选铁矿石选别工艺中的优越性研究

为了验证在某复杂难选铁矿石的选矿工艺中，应用高压辊磨机和立式搅拌磨的优越性，进行了一系列对比试验。结果表明，与颚式破碎机相比，高压辊磨机产品的粉矿率更高，产品的可磨性更好；与球磨机相比，立式搅拌磨机细磨效率更高、效果更好，相同磨矿细度下，立式搅拌磨机磨矿产品的解离度更高，磁选铁精矿品位也更高；高压辊磨+立式搅拌磨在处理复杂难选铁矿石方面具有显著的优势。     

磁性生物膜载体的规模化制备、表征和应用

利用机械力化学表面改性原理设计了卧式双旋搅拌混合反应设备,通过磁铁矿粉和适量浓硫酸的球磨混合反应制备得到磁性生物膜载体,其XRD、IR、SEM和BET表征分析结果表明,磁性生物膜载体表层生成了多羟基硫酸铁为主的活性组分.进而在膜生物反应器实验装置中投加磁性生物膜载体进行了中试实验,结果表明,磁性生物膜载体能与活性污泥中的微生物聚合形成稳定的菌胶团,活性污泥SV30从实验初期89％降到了稳定期的39％,此外,磁性生物膜载体还具有稳定膜生物反应池出水COD,强化脱氮除磷的能力.