Numerical investigation of a two-phase CO2 ejector

Using an ejector as an additional component in a vapor compression refrigeration system is a promising way to increase the system efficiency. The efficiency increase of the refrigeration system depends strongly on the ejector. Using CFD simulations, it is possible to obtain a better understanding of two-phase CO₂ ejectors in order to design more efficient ejectors. In this work, a numerical model based on a homogeneous equilibrium approach, which is implemented in OpenFOAM, is used to simulate the CO₂ ejector. The numerical investigation of an ejector operated with and without a suction mass flow is presented and the numerical results are compared to experimental data published in previous works to validate the simulations. If the ejector is operated without a suction flow, no mixing losses occur and the friction losses are one of the main losses affecting the flow. Thus, this operating condition is suitable to validate if the friction losses are determined correctly by the numerical model. Afterwards, an ejector which is operated with a suction flow is simulated in order to validate the accurate prediction of the mixing losses by the numerical model. In the presented data range, the numerical model predicts the driving mass flux within an error margin of 10%. The pressure recovery of the ejector operated without a suction flow is determined with an error of 10%. This error increases to 20% when the ejector is operated with a suction flow.     

Characterisation of the hydraulic maldistribution in a heat exchanger by local measurement of convective heat transfer coefficients using infrared thermography

A methodology was developed to characterise the heat exchangers' performance decrease due to two-phase flow maldistribution. It consists in measuring the spatial distribution of the local heat transfer coefficients with a rapid, non-invasive and fluid independent method. The method is based on the infrared (IR) thermography measurement of the temperature response to an oscillating heat flux. The amplitude of the measured temperatures is compared to the solution of an analytical model. The problem is solved iteratively to obtain the heat transfer coefficients. This method has been applied to evaluate the uneven phase distribution of an air–water mixture in a compact heat exchanger. The exchanger is composed of seven multiport flat tubes, a vertical downward header and horizontal channels. Experiments were performed for mass flux from 29 kg m⁻² s⁻¹ to 116 kg m⁻² s⁻¹ and for quality from 0.10 to 0.70.     

Microchannel heat exchangers for charge minimization in air-cooled ammonia condensers and chillers

This paper presents experimental results from a prototype ammonia chiller with an air-cooled condenser and a plate evaporator. The main objectives were charge reduction and compactness of the system. The charge is reduced to 20 g/kW (2.5 oz/Ton). This is lower than any currently available air-cooled ammonia chiller on the market. The major contribution comes from use of microchannel aluminum tubes. Two aluminum condensers were evaluated in the chiller: one with a parallel tube arrangement between headers and “microchannel” tubes (hydraulic diameter D_h = 0.7 mm), and the other with a single serpentine “macrochannel” tube (D_h = 4.06 mm). The performances of the chiller and condensers are compared based on various criteria to other available ammonia chillers. This prototype was made and examined in the Air Conditioning and Refrigeration Center in 1998, at the University of Illinois at Urbana-Champaign.     

NH3 in-tube condensation heat transfer and pressure drop in a smooth tube

This paper presents an overview of the issues and new results for in-tube condensation of ammonia in horizontal round tubes. A new empirical correlation is presented based on measured NH₃ in-tube condensation heat transfer and pressure drop by Komandiwirya et al. [Komandiwirya, H.B., Hrnjak, P.S., Newell, T.A., 2005. An experimental investigation of pressure drop and heat transfer in an in-tube condensation system of ammonia with and without miscible oil in smooth and enhanced tubes. ACRC CR-54, University of Illinois at Urbana-Champaign] in an 8.1 mm aluminum tube at a saturation temperature of 35 °C, and for a mass flux range of 20–270 kg m⁻² s⁻¹. Most correlations overpredict these measured NH₃ heat transfer coefficients, up to 300%. The reasons are attributed to difference in thermophysical properties of ammonia compared to other refrigerants used in generation and validation of the correlations. Based on the conventional correlations, thermophysical properties of ammonia, and measured heat transfer coefficients, a new correlation was developed which can predict most of the measured values within ±20%. Measured NH₃ pressure drop is shown and discussed. Two separated flow models are shown to predict the pressure drop relatively well at pressure drop higher than 1 kPa m⁻¹, while a homogeneous model yields acceptable values at pressure drop less than 1 kPa m⁻¹. The pressure drop mechanism and prediction accuracy are explained though the use of flow patterns.     

Performance characteristics of a small-capacity directly cooled refrigerator using R290/R600a (55/45)

In this study, the performance of a small-capacity directly cooled refrigerator was evaluated by using the mixture of R290 and R600a with mass fraction of 55:45 as an alternative to R134a. The compressor displacement volume of the alternative system with R290/R600a (55/45) was modified from that of the original system with R134a to match the refrigeration capacity. Both systems with R290/R600a (55/45) and R134a were tested, and then optimized by varying the refrigerant charge and capillary tube length under experimental conditions for both the pull-down test and the power consumption test. The refrigerant charge of the optimized R290/R600a system was approximately 50% of that of the optimized R134a system. The capillary tube lengths for each evaporator in the optimized R290/R600a system were 500 mm longer than those in the optimized R134a system. The power consumption of the optimized R134a system was 12.3% higher than that of the optimized R290/R600a system. The cooling speed of the optimized R290/R600a (55/45) system at the in-case setting temperature of −15 °C was improved by 28.8% over that of the optimized R134a system.     

Research on the condensation of the ammonia–water mixture on a horizontal smooth tube

This paper reports on the experimental research and the theoretical analysis conducted to study the condensation of the ammonia–water mixture on a horizontal smooth tube. Experiments were carried out with ammonia concentrations and wall subcoolings ranging from 62% to 95% and from 45 °C to 90 °C, respectively. Experimental results of the overall condensation heat transfer coefficients (HTCs) are reported and discussed. A theoretical model based on the analytical method proposed by Colburn and Drew was developed. The model was able to predict the trends of the experimental HTCs for the ranges of concentrations and wall subcoolings considered in the experiments. The heat flow and the overall condensation HTCs were slightly overestimated with mean errors of 9.3% and 11.2%, respectively. The theoretical results revealed that the ammonia mass transfer in the vapour phase has a significant effect on the heat and mass transfer coefficients and, consequently, on the overall condensation HTCs. Finally, a calculation procedure was established to estimate the vapour mass and heat transfer coefficients from experimental data. The results are shown as dimensionless correlations.     

Development of a novel multi-capillary, multi-temperature commercial refrigerator cabinet with common low-pressure receiver

A multi-temperature 4 drawer catering cabinet was designed to operate using a low-pressure receiver with capillary expansion to the separate evaporator in each drawer. Low-pressure receivers have been shown to be an effective way of allowing evaporators to operate in a fully flooded mode thus enabling more efficient use of the evaporator surface for heat transfer. If a low-pressure receiver is used in a refrigeration circuit the control of refrigerant flow into the evaporator is less critical as the expansion device is not responsible for preventing liquid returning to the compressor. Therefore, a capillary expansion device can be used effectively over a range of operating pressures. The system was shown to be effective at maintaining temperatures in the storage drawers during chilled, frozen and mixed storage temperature tests carried out to the EN441 test standard. The cabinet operated successfully at all conditions except when the heat load in each drawer was excessive (>400 W above base level heat load). In this case, refrigerant was found to back up in the condenser and the low-pressure receiver was empty of liquid refrigerant. A solution to this would be to allow controlled flow of refrigerant from the condenser to the low-pressure receiver at high condensing pressures.     

A dynamic simulation model for transient absorption chiller performance. Part I: The model

This paper is the first of two which presents the development of a dynamic model for single-effect LiBr/water absorption chillers. The model is based on external and internal steady-state enthalpy balances for each main component. Dynamic behaviour is implemented via mass storage terms in the absorber and generator, thermal heat storage terms in all vessels and a delay time in the solution cycle. A special feature is that the thermal capacity is partly connected to external and partly to internal process temperatures.In this paper, the model is presented in detail. For verification, the model has been compared to experimental data. The dynamic agreement between experiment and simulation is very good with dynamic deviations around 10 s. General functionality of the model and a more detailed comparison with experimental data are presented in Part II of this paper.     

Effect of the airflow rate of a ceiling type air-conditioner on ventilation effectiveness in a lecture room

We performed a study on the effect of the discharge airflow rate of the ceiling type air-conditioner on ventilation performance in the lecture room with the mixing ventilation. The experiments and CFD were conducted for analyzing ventilation performance. The concepts of mean air age and indoor CO₂ concentration were used for evaluating ventilation performance. We made the CO₂ generation model in the simulation and calculated a lot of cases with respect to the airflow rate of air-conditioner and the mechanical ventilation rate. And the selected experimental measurements were performed in the lecture room of the same layout as the numerical one for verifying simulation results. Mean air age is gradually increased, but CO₂ concentration is oppositely decreased in the occupied zone with the increment of the discharge airflow rate of the ceiling type air-conditioner. This result shows that both mean air age and residual life time must be considered for evaluating ventilation performance when the contaminants are generated indoors. And the increment of discharge airflow of the ceiling type air-conditioner can induce the piston effect and push the contaminants out of the occupied zone. From this result, it is found out that ventilation performance can be increased when the momentum source like an air-conditioner is used in the room with the mixing ventilation.     

Refrigerant flow instability as a means to predict the need for defrosting the evaporator in a retail display freezer cabinet

For refrigerated display cabinets to perform their function of keeping food cold, there must be free movement of air through the evaporator. The moisture in the ambient air entrained in the cabinet forms frost on the evaporator. It is traditional for heat to be applied to the evaporator at regular intervals to melt this frost. The frequency, typically 3–4 times per day, is enough to avoid the frost becoming excessive even in extreme conditions. For much of the time defrosting is not always necessary. A large portion of the energy used during a defrost is an overhead – heating and then cooling the metal and the food rather than melting the frost. The effect of this is examined in the paper along with the results from testing an algorithm that detects the need for a defrost from the pattern of refrigerant flow (or evaporator exit superheat). The algorithm allows the number of defrosts to be reduced without excessively raising the temperature of food stored in the cabinet. The reduction in energy and carbon dioxide emission were examined and were shown to be substantial.