树脂吸附法对焦化废水的深度处理

介绍了焦化废水生化后尾水的深度处理工程实例。针对生化尾水的特点,选择了斜管沉淀、浅层介质过滤和树脂吸附的组合处理工艺,处理后尾水的色度、总氰化物、悬浮物的去除率分别达到89.7%、88.1%和69.6%,排水指标优于《炼焦化学工业污染物排放标准》(GB 16171—2012)中的要求,具有较好的应用前景。     

Modeling, rate-limiting step investigation, and enhancement of the direct bio-regeneration of perchlorate laden anion-exchange resin

Anion-exchange with high perchlorate affinity resins is one of the most promising technologies for removing low levels of perchlorate. However, the traditional brine desorption technique is difficult and costly for regeneration of this type of resin. Previously, a direct bio-regeneration method by contacting the spent high perchlorate affinity resin with the perchlorate-reducing bacteria was proved feasible. This research is a further study of that method. Firstly, a direct bio-regeneration process model, based on the physicochemical and biological fundamentals, was developed and calibrated with experimental data. Thereafter, the rate-limiting step in regeneration of the high perchlorate affinity resin was investigated. Methods to enhance the regeneration efficiency were developed. The results indicated that the calibrated model well described the regeneration process. It thus might provide useful insights into the regeneration system. The results also demonstrated that the perchlorate desorption from the loaded resin could be the rate-limiting step. Addition of proper amount of counter anions such as chloride and sulfate improved the regeneration efficiency because these anions could promote both the extent and rate of perchlorate desorption from the loaded resin. These findings aided us in achieving good and efficient regeneration of high perchlorate affinity resins like the A-530E and SR-7 resins. The findings also suggested that the application of bacteria that could efficiently reduce perchlorate in highly saline solution would make the method more promising for the regeneration of high perchlorate affinity resins.     

Removal of resin acids and sterols from pulp mill effluents by activated sludge treatment

The wastewater treatment plant of an elemental chlorine free bleaching kraft pulp mill located in eastern Finland was sampled in order to study the fate of wood extractives and the toxicity to luminescence bacteria (Vibrio fischeri) in different parts of the plant. Resin acids and sterols were analyzed from water, particles and sludge samples during three different runs. Waters before biotreatment and primary sludge were found to be toxic; but in the activated sludge treatment toxicity was removed. During wastewater treatment, concentrations of wood extractives were reduced over 97%. In activated sludge treatment, over 94% of the resin acids and over 41% of the sterols were degraded or transformed to other compounds. Furthermore, in general, less than 5% of the resin acids and over 31% of the sterols were removed in biosludge to the sludge thickener. Most of the extractives were discharged attached to particles. Although some disturbing factors increased the load of wood extractives during samplings, these factors did not affect the operational efficiency of the secondary treatment system.     

The compressive responses of glass fiber composite pyramidal truss cores sandwich panel at different temperatures

A new method for fabricating glass fiber composite sandwich panel with pyramidal truss cores was developed based on the vacuum assisted resin transfer molding technology. The microstructure and organizations of fabricated sandwich panels were examined by the scanning electron microscope. The out-of-plane compressive tests of composite sandwich panels were performed throughout the temperature range from −60 °C to 125 °C. Then the effects of temperature on the compressive strength, compressive modulus and failure mechanism were investigated and analyzed. Our results indicated that cryogenic temperature resulted in the increasing of the compressive modulus and strength, while high temperature caused the degradation of the compressive modulus and strength. The effect of temperature on failure mode of composite sandwich panel was also observed. Analytical expressions were presented to predict the compressive modulus and strength of composite sandwich panels at different temperatures.     

Synergistic Effects of Carbon Fillers of Phenolic Resin Based Composite Bipolar Plates on the Performance of PEM Fuel Cell

The most essential and costly component of polymer electrolyte membrane fuel cells is the bipolar plate. The production of suitable composite bipolar plates for polymer electrolyte membrane fuel cell with good mechanical properties and high electrical conductivity is scientifically and technically very challenging. This paper reports the development of composite bipolar plates using exfoliated graphite, carbon black, and graphite powder in resole‐typed phenol formaldehyde. The exfoliated graphite with maximum exfoliated volume of 570 ± 10 mL g⁻¹ used in this study was prepared by microwave irradiation of chemically intercalated natural flake graphite in a few minutes. The composite plates were prepared by varying exfoliated graphite content from 10 to 35 wt.% in phenolic resin along with fixed weight percentage of carbon black (5 wt.%) and graphite powder (3 wt.%) by compression molding. The composite plates with filler weight percentage of 35/5/3/exfoliated graphite/carbon black/graphite powder offer in‐plane and trough‐plane electrical conductivities of 374.42 and 97.32 S cm⁻¹, bulk density 1.58 g cm⁻³, compressive strength 70.43 MPa, flexural strength 61.82 MPa, storage modulus 10.25 GPa, microhardness 73.23 HV and water absorption 0.22%. Further, I–V characteristics notify that exfoliated graphite/carbon black/graphite powder/resin composite bipolar plates in unit fuel cell shows better cell performance compared exfoliated graphite/resin composite bipolar plates. The composite plates own desired mechanical properties with low bulk density, high electrical conductivity, and good thermal stability as per the U.S. department of energy targets at low filler concentration and can be used as bipolar plates for proton exchange membrane fuel cells.     

New environmentally friendly composite laminates with epoxidized linseed oil (ELO) and slate fiber fabrics

This work focuses on the development of new composite laminates based on the use of epoxidized linseed oil (ELO) as matrix and reinforcement fabrics from slate fibers with different silane treatments. The curing behavior of the ELO resin is followed by differential scanning calorimetry (DSC) and the gelation is studied by oscillatory rheometry and gel-time. Composite laminates of ELO matrix and slate fabrics are manufactured by Resin Transfer Molding (RTM) and the mechanical properties of the composite laminates are tested in tensile, flexural and impact conditions. The effects of different silane coupling agents on fiber-matrix interface phenomena are studied by scanning electron microscopy (SEM). As in other siliceous fibers, silane treatment leads to improved mechanical performance but glycidyl silane treatment produces the optimum results as the interactions between silanized slate fiber and epoxidized linseed oil are remarkably improved as observed by scanning electron microscopy (SEM).     

Correlation between electrical conductivity and manufacturing processes of nanofilled carbon fiber reinforced composites

This paper describes the difference on the electrical performance of carbon fiber reinforced composites (CFRCs) when two different Resin Film Infusion (RFI) manufacturing techniques are used. For the panel obtained by bulk infusion the measured in plane and out of plane electrical conductivities were 2.0 × 10⁴ S/m and 3.9 S/m respectively and for the panel prepared using the traditional resin film infusion the values were 1.1 × 10⁴ S/m and 1.7 S/m respectively. Morphological investigations on the sections of etched panels have highlighted that this difference in the electrical conductivity was strictly related to the different distribution of multiwall carbon nanotubes (MWCNTs) between the carbon fibers (CFs) of the plies.     

Experimental and numerical investigation of composite bolted π-joint subjected to bending load

This present work investigated the failure mechanism of a novel composite bolted π-joint subjected to bending load by experimental and finite element simulation. A test sample manufactured by resin transfer moulding process (RTM) was tested. A 3D progressive damage model developed in ABAQUS/Standard was used to simulate the failure of the π-joint. Based on good correlation of failure load and damage distribution between experimental results and FE prediction, further investigation was extended to the effect of two primary assembly clearances on mechanical behavior of the π-joint. The study results reveal that delamination of the fillet region in L-preform is the π-joint's failure mode. Moreover, the assembly clearances have little effect on the failure load of the joint.     

In situ assessment of carbon nanotube flow and filtration monitoring through glass fabric using electrical resistance measurement

Filtration of nanofillers into porous fabric media is still an issue during the preparation of advanced fiber-reinforced composites. The assessment of resin/multiwall carbon nanotube (MWCNT) flow, MWCNT filtration, and the cure monitoring of glass fiber/carbon nanotube-polyester composites by means of the measurement of the electrical resistance was introduced. The vacuum-assisted resin transfer molding technique was used. The electrical resistances measured over the span of a composite were qualitatively correlated with MWCNT flow and the degree of MWCNT filtration. It was found that while the complexity of the fabrics could likely introduce preferential deposition of MWCNTs, their filtration is mainly affected by their dispersion state in the resin suspension. Relationships among critical parameters such as the lengths and diameters of MWCNTs, the inter- and intra-tow dimensions of glass fabrics, the dispersion level of MWCNTs, and the viscosity of nanocomposite samples are discussed and correlated to the filtration, cure, and flow phenomena. We showed that our method can also serve as an early warning to obviate defects in the resulting composite.     

Environmental resistance of flax/bio-based epoxy and flax/polyurethane composites manufactured by resin transfer moulding

As biocomposites are highly sensitive to water absorption, the aim of this study was to compare the physical properties two biocomposites: (1) a flax/bio-based epoxy (Entropy SUPER SAP CLR/INS) and (2) a flax/polyurethane (HENKEL LOCTITE MAX 3). Both materials were reinforced with 14 layers of flax (TEXONIC twill 2 × 2) and manufactured using a resin transfer moulding process. Post-cured composite samples were aged at 90% RH and 30 °C for various periods of time up to 720 h. The results showed that both composites followed a Fickian diffusion behaviour. Water had a plasticizing effect on the composites and it changed their failure mode. This effect took longer to appear for the polyurethane composites. The chemical bonds between the hydroxyl groups of the fibres and the isocyanate lead to a stronger interface which improved the mechanical properties (short beam and compressive strengths) as compared to the flax/bio-epoxy composites.