Preparation and characterization of high-surface-area titanium dioxide by sol-gel process

One of the important ways to improve photocatalytic efficiency is to prepare catalyst with enhanced surface area. In this work, titanium dioxide (TiO₂) nanoparticles having enhanced surface area were synthesized under the interference of SiO₂. The mixed oxide, SiO₂-TiO₂ (10% mol% Si), was prepared by a sol-gel procedure using titanium tetra-n-butoxide as Ti-precursor. The commercial SiO₂ nanoparticles were added into the TiO₂ sols after hydrolysis. After condensation and calcination heat treatment, the SiO₂-TiO₂ nanoparticles were obtained. To achieve the purpose of obtaining the high-surface-area TiO₂, the SiO₂ was removed subsequently by aqueous NaOH solution. The TiO₂ products were characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD), electron spectroscopy for chemical analysis (ESCA), and by N₂ adsorption-desorption isotherm. A fine mesoporous structure was formed for as-prepared TiO₂ after calcination at 400^∘C and the average pore diameter was about 7 nm. The porous TiO₂ products possess mixing phases of anatase and rutile. Phase transformation from anatase to rutile occurred when the samples were calcined. The phase transition temperature is sensitive to the silicon content. The particle size of ∼43 nm remained constant upon calcinations from 500 to 700^∘C. The specific surface area was increased up to 66% compared to regular TiO₂ samples that were prepared by the similar sol-gel procedure. The porous TiO₂ nanostructures exhibited enhanced photocatalytic performance to decompose methylene blue under UV irradiation.     

Fabrication of SiO2-ZrO2 composite fiber mats via electrospinning

(1 − x)SiO₂-(x)ZrO₂ (x = 0.1, 0.2) composite fiber mats were prepared by electrospinning their sol-gel precursors of zirconium acetate and tetraethyl orthosilicate (TEOS) without using a polymer binder. The electrospun composite fibers were characterized by powder X-ray diffraction (XRD), scanning electron microscopy (SEM), fourier transform infrared spectroscopy (FT-IR) and mercury porosimetry. The composite fibers having a tetragonal crystalline ZrO₂ were obtained by calcining the electrospun composite fibers at high temperatures. The results show that the structure and crystallization of ZrO₂ in the composite fibers can be controlled by sintering temperature, while the porosity and morphology of the fiber mats did not depend on the sintering temperature.     

Ionomer-silica hybrids via sol-gel reaction

Ionomer-silica hybrid materials were made from polyethylene-co-acrylic acid neutralized by a zinc salt (PI) and tetraethoxy silane (TEOS) via the sol-gel reaction. The effects of various experimental parameters such as solvents, H₂O/Si ratio and the amount of TEOS in the ionomer solution on the hybrid structure and properties were examined. The spectroscopic results show that solvents do not affect the structure of the hybrids, but influence the thermal properties. The hybrids made using highly polar solvent exhibit better thermal stability and dynamic mechanical properties at high TEOS contents. The amount of water used for hydrolysis and subsequent condensation play a significant role in the network formation. The varying amount of TEOS in solutions gives rise to different silica content of the hybrid. Above 50 wt%, the sample becomes opaque due to silica aggregation. The high ratio of H₂O/Si leads to phase separation during the reaction. Transparent hybrid materials can only be obtained when the ratio of H₂O/Si is below 5.     

The effects of Ni and Li doping on the performance of lithium manganese oxide material for lithium secondary batteries

Layered Li_0.7[M_1/6Mn_5/6]O₂ (M=Li, Ni) was synthesized using a sol-gel method. P2-Na_0.7[M_1/6Mn_5/6]O₂ precursor was first synthesized by a sol-gel method, and then O2-Li_0.7[M_1/6Mn_5/6]O₂ was prepared by an ion exchange of Li for Na in P2-Na_0.7[M_1/6Mn_5/6]O₂ precursor. From charge/discharge curves, it was seen that Li_0.7[Li_1/6Mn_5/6]O₂ has two plateaus similar to those observed from a spinel structure, but Li_0.7[Ni_1/6Mn_5/6]O₂ holds a single plateau as observed from a typical layered structure. It was considered that Li_0.7[Li_1/6Mn_5/6]O₂ undergoes a phase transformation from layered to spinel structure during the charge/discharge cycle, but Li_0.7[Ni_1/6Mn_5/6]O₂ maintains O2-layered structure after the cycles. Li_0.7[Ni_1/6Mn_5/6]O₂ was higher in discharge capacity and retention rate than Li_0.7[Li_1/6Mn_5/6]O₂.     

Nafion/ORMOSIL nanocomposites via polymer-in situ sol-gel reactions. 1. Probe of ORMOSIL phase nanostructures by Si solid-state NMR spectroscopy

A series of Nafion^®/ORMOSIL hybrids, generated by in situ sol-gel co-polymerizations of tetraethylorthosilicate (TEOS) and semi-organic R′_nSi(OR)_4−n co-monomers (SOC), were developed to generate a spectrum of nanoscale chemical environments within the Nafion^® morphological template. The molecular structures of the ORMOSIL phases were analyzed by means of ²⁹Si solid-state NMR (SSNMR) spectroscopy. A high average degree of Si atom coordination about SiO₄ molecular sub-units can be achieved, but a significant number of unreacted SiOH groups on reacted Q=Si(O_1/2)₄ units is always present. The shifting, with relative ORMOSIL composition, of D=RR′Si(O_1/2)₂ or T=R″Si(O_1/2)₃ (R, R′ and R″ are organic moeities) peak envelopes for difunctional or trifunctional SOCs is suggested to reflect random co-condensation rather than distinct Q and D (or T) block formation. The numbers of membrane-incorporated Q and D (or T) units per fixed sulfonate group were calculated from the ²⁹Si SSNMR spectra for those particular hybrids that had a reasonably low noise/signal aspect. Spectra for hybrids based on in situ sol-gel reactions for TEOS (no SOC present) suggest that inserted hydroquinone molecules interfere with condensation reactions between (RO)_4−xSi(OH)_x molecules and silanol oligomers to yield silicate structures with lower average coordination. While earlier small angle X-ray scattering studies indicated that ORMOSIL structures can be grown within the polar regions of Nafion^®, the results reported here address the specific compositions of these nanoscale structures.     

Thermal treatment effect on nanostructured TiO2 films deposited using diethanolamine stabilized precursor sol

A clear ethanol based precursor sol obtained using diethanolamine has been utilized for the deposition of TiO₂ films annealed at different temperatures. The influence of annealing temperature on the structural, optical and electrochemical properties of TiO₂ thin films has been examined. Diethanolamine stabilizes the precursor sol due to its chelate forming ability with the alkoxides. It reacts as a tridentate ligand with the titanium isopropoxide. The threshold for the onset of crystallization in the films is identified at a temperature of 300 °C. The SEM study on the films elucidates segregation of irregularly shaped features into finer round clusters as a function of annealing temperature. As determined from the AFM study, the roughness parameter in the films has shown an increase with the annealing temperature. Photoluminescence measurements have given an indirect evidence for the presence of stoichiometric titanium oxide in the films. An optimum crystallite size and high ion storage capacity in the 300 °C annealed film has led to its superior electrochromic activity with the transmission modulation and coloration efficiency of the same film being 42% and 8.1 cm² C⁻¹, respectively at 550 nm. The highest degree of porosity in the 300 °C annealed film as established from the SEM study is also the reason behind its best electrochromic performance. In addition, the 300 °C annealed film also exhibits the fastest coloration switching kinetics.     

Viscoelastic properties and morphology of sulfonated poly(styrene-b-ethylene/butylene-b-styrene) block copolymers (sBCP), and sBCP/[silicate] nanostructured materials

Self-assembled organic/inorganic hybrid materials were created via domain targeted sol-gel reactions of tetraethylorthosilicate in solution with sulfonated poly(styrene-b-[ethylene-co-butylene]-b-styrene) (sSEBS) copolymers. Dynamic mechanical analyses (DMA) of these hybrid materials suggest that the silicate component preferentially incorporates within the sulfonated polystyrene (PS) domains. An irreversible order-order transition (OOT) for unmodified SEBS, sSEBS, and the organic/inorganic hybrids was identified using DMA in shear mode. The OOT temperature increases with sulfonation as well as by adding a silicate phase by the sol-gel process. The DMA results imply a morphological shift with sulfonation, and reflect modified interactions within and between phases. Atomic force microscopy (AFM) indicated a shift from hexagonally packed cylinders in unmodified SEBS to a lamellar morphology in the sulfonated materials, but silicate incorporation did not affect the morphology or domain dimensions. The latter result is evidence for sol-gel polymerization templating in a self-assembly process. The phase-separated morphology is stable up to the degradation temperature of the polymer and thermogravimetric analysis revealed that the degradation temperature is unaffected by silicate incorporation. Small angle X-ray scattering data are in harmony with the structures revealed by AFM in terms of degree of order and scale of features. These results are largely rationalized in terms of chain mobility restrictions due to hydrogen-bonding interactions between different sulfonated PS blocks, an increase in the PS-ethylene/butylene block mixing parameter, increased interfacial surface tension and chain restrictions posed by inserted silicate nanostructures in the case of the hybrid materials.     

Polyamide-6,6/in situ silica hybrid nanocomposites by sol-gel technique: synthesis, characterization and properties

The organic-inorganic hybrid nanocomposites comprising of poly(iminohexamethyleneiminoadipoyl), better known as Polyamide-6,6 (abbreviated henceforth as PA66), and silica (SiO₂) were synthesized through sol-gel technique at ambient temperature. The inorganic phase was generated in situ by hydrolysis-condensation of tetraethoxysilane (TEOS) in different concentrations, under acid catalysis, in presence of the organic phase, PA66, dissolved in formic acid. Infrared (IR) spectroscopy was used to monitor the microstructural evolution of the silica phase in the PA66 matrix. Wide angle X-ray scattering (WAXS) studies showed that the crystallinity in PA66 phase decreased with increasing silica content. Atomic force microscopy (AFM) of the nanocomposite films revealed the dispersion of SiO₂ particle with dimensions of <100 nm in the form of network as well as linear structure. X-ray silicon mapping further confirmed the homogeneous dispersion of the silica phase in the bulk of the organic phase. The melting peak temperatures slightly decreased compared to neat PA66, while an improvement in thermal stability by about 20 °C was achieved with hybrid nanocomposite films, as indicated by thermogravimetric analysis (TGA). Dynamic mechanical analysis (DMA) exhibited significant improvement in storage modulus (E′) for the hybrid nanocomposites over the control specimen. An increase in Young's modulus and tensile strength of the hybrid films was also observed with an increase in silica content, indicating significant reinforcement of the matrix in the presence of nanoparticles. Some properties of the in situ prepared PA66-silica nanocomposites were compared with those of conventional composites prepared using precipitated silica as the filler by solution casting from formic acid.     

Synthesis and characterization of porous media produced by a sol-gel method

Mesoporous silica materials were synthesized by sol-gel method using tetraethoxysilane (TEOS) as precursors and surfactants i.e., cetyltrimethyl ammonium bromide (CTAB), sodium dodecyl sulfate (SDS), and polyoxyethylene cetyl ether (Brij 56) as templates. Surfactant templates were completely removed by calcination to form mesoporous structure. The effects of type and amount of surfactants on the characteristics of samples were studied. The textural characteristics such as surface area, pore volume, pore size, and pore size distribution were determined by nitrogen sorption isotherms. Fourier transform infrared (FTIR) spectroscopy was employed to qualitatively identify the chemical functionality and to confirm the removal of surfactant template. Scanning electron microscope (SEM) and transmission electron microscope (TEM) were used to directly observe surface morphology and mesoporous structure, respectively. The adsorption capacity of the synthesized adsorbent for toluene vapor was examined. We found that the pore volume and pore size of mesoporous materials affected the adsorption capacity. The sample prepared with high content of CTAB under basic condition (pH ∼7) yielded large pore volumes and pore sizes and subsequently possessed the high adsorption capacity for toluene vapor.     

Electrochemical behaviour of ZrO2 sol-gel pre-treatments on AA6060 aluminium alloy

ZrO₂ pre-treatments applied with the sol-gel technique are a possible replacement of chromium based pre-treatments on aluminium alloys. The thickness and homogeneity of the films deposited on AA6060 alloy are strongly related to the process parameters like preparation of the surface, number of dips and thermal treatment of the film.ZrO₂ films were prepared using the dip-coating technique in sol obtained from metal-organic precursors in an organic solvent (0.1 M Zr(OBuⁿ)₄ in anhydrous n-butanol with addition of acetic acid as complexing agent). Different layers were applied on AA6060 changing number of dips and thermal treatment (150 °C for 1 h or 250 °C for 4 min). The typical thickness of the deposited layers was in the range 70-180 nm depending on process parameters. The electrochemical behaviour of the pre-treated alloy in diluted Harrison solution (0.05 wt% NaCl + 0.35 wt% (NH₄)₂SO₄) was investigated by means of potentiodynamic polarization, open circuit potential measurements, and electrochemical impedance spectroscopy. In addition, the electrochemical behaviour of ZrO₂ sol-gel films was compared with that of chromatized AA6060 and fluotitanated/fluozirconated AA6060. In order to evaluate the adhesion properties of the films, ZrO₂ pre-treated AA6060, chromatized AA6060 and fluotitanated/fluozirconated AA6060 were painted with a polyester resin and subjected to thermal cycles in 0.05 wt% NaCl. Each thermal cycle consisted of heating the samples at 90 °C, permanence at 90 °C for 6 h, cooling at room temperature and permanence at room temperature for 18 h. Impedance measurements were performed at the end of each cycle.Potentiodynamic polarization curves and impedance spectra indicate that ZrO₂ pre-treatments have similar barrier properties to those of chromatized AA6060. However, no self-healing ability is observed for ZrO₂ films.The barrier properties of ZrO₂ films are strongly dependent on process parameters. In particular, the number of dips determines the amount of defects in the film and its homogeneity. The electrochemical behaviour strongly improves increasing the number of dips in the deposition bath. Thermal aging cycles evidence good adhesion properties for ZrO₂ pre-treatments.