达岱电厂发电机组定子绝缘盒开裂溢胶原因分析与处理

柬埔寨达岱水电有限公司2号水轮发电机(84.6 MW)检修时发现,发电机定子上下端部共存在3处绝缘盒开裂、溢胶的缺陷,并在定子下端多处绝缘盒灌注胶表层有轻微裂纹。通过原因分析及现场检查与电气试验,确定缺陷是因盒内上下层线棒的铜线接头处焊点过热引起的。按相关工艺要求对3处开裂溢胶的绝缘盒内接头进行了重新焊接,处理后经电气试验证明,处理效果良好。     

原料磨机端盖开裂的修复

1磨机进料端盖裂缝某厂2.6m×13m管磨机,生产中发现其进料端盖沿端面法兰裂缝长达1.7m左右,必须更换新的端盖或进行焊接检修。由于缺少备件加上现场生产需要,更换新备件显然是不可能的,因而决定补焊修复。端盖结构及其裂缝位置见图1。表1影响ZG35Ⅱ机械力学性能的化学组成%元素     

旧外墙面维修涂装技术

详细分析了建筑旧外墙面存在开裂、渗漏水、污损等问题的原因。并提出如何对旧墙面进行维修和涂装翻新的处理技术。     

开裂混凝土有效导热系数研究:三维模拟与试验验证

利用三维的细观数值模拟,研究了混凝土在单轴拉伸和压缩破坏过程中有效导热系数(ETC)的变化规律,并分别给出拉伸应变、压缩应变与ETC的定量关系。研究发现:(1)拉伸过程中,混凝土试件的ETC在塑性阶段显著下降(23%),但在软化阶段变化很小;(2)压缩过程中,混凝土试件的ETC在塑性强化阶段前期显著下降(30%),在塑性强化阶段后期趋于稳定,而在下降阶段又开始缓慢地减小;(3)骨料与砂浆间界面开裂所形成的界面热阻是导致混凝土ETC在塑性阶段急剧下降的主要原因;(4)开裂强化了混凝土导热性能的各向异性。随后,对单轴压缩破坏混凝土垂直于裂纹方向ETC(C-ETCV)进行了试验测量。数据表明:在单轴压缩过程塑性强化阶段前期,C-ETCV急剧下降20%~25%;在塑性强化阶段后期逐渐趋于稳定。随后利用模拟结果拟合确定了王家俊模型中的界面热阻因子,比较了王家俊模型与试验结果,两者比较吻合,证明了数值方法和王家俊模型的正确性。     

合成氨装置中高温氢腐蚀问题探讨

探讨合成氨装置中的高温氢腐蚀问题,结合实际说明高温氢腐蚀的影响因素,提出预防高温氢腐蚀的措施.     

Hydrogen-induced cracking behaviors of Incoloy alloy 825

The effect of hydrogen on the fracture behaviors of Incoloy alloy 825 was investigated by means of slow strain rate testing (SSRT).Hydrogen was introduced into the sample by electrochemical charging.The results show that surface microcracks form gradually during aging at room temperature when desorption of hydrogen takes place after hydrogen charging at a current density of 5 mA/cm 2 for 24 h.SSRT shows that the increase of ductility loss is significantly obvious as the hydrogen charging current density inc...     

Hydrogen induced cracking of X80 pipeline steel

The hydrogen-induced cracking (HIC) behavior of X80 pipeline steel was studied by means of electrochemical charging, hydrogen permeation tests, tension test, and scanning electron microscopy (SEM). The experimental results indicate that the increase of charging time and charging current density or the decrease of the solution pH value leads to an increase of the hydrogen content in X80 steel, which plays a key role in the initiation and propagation of HIC. It is found that the majority of macro-inclusions w...     

结构钢缺口板断裂试验及数值分析

通过对25个结构钢缺口板进行的单向拉伸断裂试验,验证了提出的结构钢广义屈服模型和椭球面断裂准则.用ANSYS软件中的参数化设计语言APDL和用户编程功能UPFs,将提出的静水应力型广义屈服模型编制成子程序模块,对结构钢缺口板断裂试验进行了基于广义屈服模型和椭球面断裂准则的数值模拟分析.试验结果表明:裂纹起始于缺口边缘内侧,裂纹在厚度方向贯通后沿宽度发展,试件最终断裂于缺口薄弱断面.缺口板断裂应力场分析表明,提出的椭球面断裂准则对预测结构钢缺口板初始开裂具有广泛适用性和较高精度.     

Influence of fly ash on early-age cracking behavior of high-flowing concrete

The effects of quality and content of fly ash on the early-age cracking behavior of high-flowing concrete (HFC) were investigated. The early-age cracking behavior of the HFC was analyzed by combining the tests of evaporation capacity and electrical resistivity of the HFC. In these tests, a modified flat-type specimen was adopted. The results show that the HFC will have a lower evaporation capacity when it is mixed with fine fly ash, while it will have a higher evaporation capacity when grade III fly ash is used as mineral admixture. And the electrical resistivity rate of HFC reduces with the increase of the content of fly ash. A nonlinear relationship exists between the cracking time of HFC and the minimum electrical resistivity. The early-age cracking behavior of HFC with fly ash can be enhanced by appropriately increasing the fine particle content and MgO, K₂O, and SO₃ contents of fly ash. The optimal content of fly ash, which makes a satisfied early-age cracking behavior of HFC, is obtained. And when the content of fly ash exceeds a critical value, the early-age cracking behavior of HFC will rapidly decrease. Foundation item: Project(50478003) supported by the National Natural Science Foundation of China; Project(2002F007) supported by the Natural Science Foundation of Fujian Province, China