Ethoxylated fatty alcohols as corrosion inhibitors for dissolution of zinc in hydrochloric acid

The effect of some ethoxylated fatty alcohols, with different numbers of ethylene oxide units, on the corrosion of zinc in 0.5 M HCl has been studied using weight loss and polarization measurements. The inhibition efficiency was found to increase with increasing concentration, number of ethylene oxide units per molecule and with decreasing the temperature. Inhibition was explained on the basis of adsorption of ethoxylated fatty alcohols molecules on the metal surface through their ethoxy groups. The degree of surface coverage varied linearly with logarithm of inhibitor concentration fitting Temkin isotherm. The thermodynamic parameters were calculated for the tested system from the data obtained at different temperatures.     

S—135钢板热轧工艺研究

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THE EFFECT OF CATHODIC PROTECTION POTENTIAL ON CORROSION FATIGUE CRACK GROWTH RATE OF AN OFFSHORE STRUCTURAL STEEL

Abstract— Duplicate tests have been performed to determine the effect of cathodic protection potential on corrosion fatigue crack growth rate of a modern offshore structural steel, produced by thermo-mechanically controlled processes. The experiments were carried out using compact tension specimens exposed to artificial seawater at 10°C and subjected to constant amplitude loading at 0.35 Hz. Reproducible results showed that the merits of cathodic protection potentials are strongly dependent on stress intensity ratio R and stress intensity range Δ K . It appears that a specific value of cathodic potential may not give comprehensive protection against corrosion fatigue within the spectrum of variable amplitude loading experienced in service. Fractography showed the initiation of secondary cracks on the fracture surface to be associated with the dissolution of calcium sulphide inclusions, regardless of imposed cathodic potential.     

Erosion-corrosion of a stainless steel distillation column in food industry

Unusual extended corrosion phenomena were detected in a distillation column made in AISI type 316 stainless steel (UNS S31600) of a plant for natural pectins extraction from citrus. The column was the first of a series of two distillation columns representing the unit core. Corrosion problems were observed only in that column and mainly along the surface of the trays located in the lower section of the column. The phenomenon was observed subsequently to a modification of the original plant layout that caused an increase of the operating temperatures and turbulence of the process stream inside the column.     

Evaluation of different coating systems by electrochemical methods

Corrosion protection of organic coated steel is determined by free corrosion potential measurements and impedance spectroscopy. The results are classified by means of very basic considerations and evaluation figures are developed. These electrochemical data are correlated with the extent of the corrosion for each coating system. The evaluation figures are used for ranking coating systems and this ranking is correlated with the ranking with reference to the results of standardized and exposure tests.     

Corrosion behaviour of Ni-Zr-Ti-Si-Sn amorphous plasma spray coating

Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ amorphous material was deposited by a vacuum plasma spraying technique onto steel and copper substrates in order to investigate their behaviour in a corrosive environment. For comparison, the same alloy was prepared as amorphous ribbons by melt spinning. The amorphous nature of the coatings and ribbons was characterized by XRD, DSC and TEM, while XPS and AES analyses were performed to understand the origin of passivation and mode of corrosion. The corrosion behaviour of the coating was studied in H₂SO₄ and HCl solutions open to air at room temperature. Potentiodynamic polarisation and galvanic coupling tests were carried out on the substrate and the coating. It was found that the formation of Zr-, Ti- and Si-rich passive oxide layers provide a high corrosion resistance in H₂SO₄ solution while the breakdown of the passive layer by chloride ion adsorption was responsible for pitting corrosion of the Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ amorphous ribbons in HCl solution. Galvanic corrosion was the dominant corrosion mechanism for the coating/copper hybrid structure, in contrast to the Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ amorphous coating, which efficiently protected the steel substrate in the corrosive environment.     

Strain-rate dependence of low cycle fatigue behavior in a simulated BWR environment

The strain-rate dependence of low cycle fatigue behavior of ASTM A533B low-alloy steel was investigated in a simulated BWR environment. Fatigue resistance of the steel was found to be closely dependent on cyclic strain rate in high-temperature water. A tortuous cracking morphology was dominant at high strain rate and typical fan-like or quasi-cleavage cracking patterns were frequently observed on the corresponding fracture surface. An entirely straight cracking morphology, however, became dominant at low strain rate. Evidence of crack arrest was found on the fracture surface rather than fan-like or quasi-cleavage cracking patterns. The above cracking behavior in simulated BWR water may be attributed to a strain-rate-induced change in the dominant environmentally assisted cracking (EAC) mechanism from hydrogen-induced cracking to film-rupture/slip-dissolution-controlled cracking.     

Stannate and permanganate conversion coatings on AZ31 magnesium alloy

The formation of stannate and permanganate–phosphate conversion coatings on AZ31 magnesium alloy was investigated in situ by EIS measurements and their protective performances were studied by different electrochemical techniques in diluted (0.05 M) sodium sulphate solution.The influence that short or long treatment times exert on the performances of such conversion coatings is discussed. While permanganate–phosphate baths always built layers characterized by penetrating cracks, long stannate baths produced layers without interconnected porosity, but were defective. This accounted for the initial greater protectiveness achieved with the stannate treatment; nevertheless, the easy penetration of the electrolytic solution through such a layer quickly decreased its corrosion resistance.     

Microhardness and corrosion behavior in CrN/electroless Ni/mild steel complex coating

The electroless nickel–phosphorous (Ni–P) coating was chosen as an interlayer to improve the properties of the CrN/mild steel (MS) composite. A hypophosphite-reduced acid solution was used to first deposit electroless Ni–P onto MS substrates, and then the CrN overlayer was deposited by reactive r.f. magnetron sputtering onto the electroless Ni–P modified substrate. The electroless Ni–P layer crystallizes with the precipitation of a Ni₃P phase during r.f. sputtering, and thus a coating–substrate composite of CrN/Ni–Ni₃P/MS is formed. The electroless Ni–P coating increases the surface hardness of the steel substrate to more than three times. The surface hardness of the CrN coating modified by an electroless Ni–P interlayer exhibits a hardness higher than 2000 HK_0.015. The usual substrate effect on the microhardness of the coatings is nearly eliminated with the complex coating feature, and a significant enhancement of surface hardness in the coating assembly is achieved. The corrosion tests indicate that the Ni–Ni₃P/MS configuration exhibits a more positive E_corr value (i.e. less electronegative) than CrN/MS and the corresponding potential curve is shifted toward the low-current side, indicating a better anti-corrosion performance. Through comparison of the E_corr values and the polarization curves, it is demonstrated that the CrN/Ni–Ni₃P/MS composite exhibits significantly higher corrosion resistance than the Ni–Ni₃P/MS and CrN/MS coating configurations.     

Molybdate and tungstate as corrosion inhibitors for cold rolling steel in hydrochloric acid solution

The inhibition effects of molybdate and tungstate on the corrosion of cold rolling steel (CRS) in hydrochloric acid solution (0.1-0.5 M) were investigated by weight loss and electrochemistry methods. The results reveal that both molybdate and tungstate are very good inhibitors with little concentration. The adsorption of inhibitors on the CRS surface basically obeys the Langmuir adsorption isotherm equation. The effect of temperature on the corrosion behavior of CRS was also studied at 25 °C and 35 °C, the thermodynamic parameters such as adsorption heat (ΔH⁰) and adsorption free energy (ΔG⁰) were calculated. In the same conditions, a comparative study of corrosion inhibition of molybdate and tungstate indicated that molybdate was the better inhibitor in 0.1 M HCl. However, the value of percentage inhibition efficiency (IE) was dependent on the concentration of inhibitors in 0.2-0.5 M HCl. It seemed that molybdate did not have the strong inhibitive effect compared to tungstate with relatively small concentration of inhibitors, but molybdate was a better inhibitor over a wide concentration range of inhibitors. A kinetic study of cold rolling steel in uninhibited and inhibited acid was also discussed. Various parameters such as rate constant k and the kinetic parameter B were calculated for the reactions of corrosion. Polarization curves showed that both molybdate and tungstate are mixed-type inhibitors in acidic media.