Homogeneous dispersion of boron nitride nanoplatelets in powder feedstocks for plasma spraying

Hexagonal Boron nitride nanoplatelet (BNNP) with the combination of excellent mechanical properties, high-temperature thermal stability, and self-lubrication is a promising strengthening agent in plasma-sprayed composite coatings. However, it is a significant challenge to produce plasma sprayable feedstocks with homogeneously dispersed BNNPs owing to the intrinsic agglomeration of BNNPs. In this research, three powder preparation processes (electrostatic interaction, ball milling, and shear mixing) were employed to disperse BNNPs in Ni-Cr-Cr₂O₃ (NCCO) powders. The shear mixing process presents a competitive advantage in powder preparation, providing stable shear force and achieving exfoliated BNNPs homogeneous distribution in the composite powders. The spray drying technique was finally utilized to obtain spherical agglomerated BNNP-NCCO feedstocks with characteristics of relatively smooth surface and uniform size distribution. Hence, shear mixing and spray drying processes are expected to produce large-scale spherical composite powders with a homogeneous distribution of 2D layered nanomaterials for industrial application.     

Synthesis of SnO2@MnO2@graphite nanosheet with high reversibility and stable structure as a high-performance anode material for lithium-ion batteries

In this study, SnO₂@MnO₂@graphite (SMG) anode material is prepared via a facile ball-milling approach combined with hydrothermal treatment. SnO₂ and MnO₂ nanoparticles are evenly dispersed on numerous sheet-like graphite. MnO₂ can not only play a catalytic role for facilitating the conversion reaction of Sn/Li₂O to SnO₂, but also as a barrier to impede the coarsening of Sn in the composite. Meanwhile, graphite nanosheets could serve as an ideal volume expansion buffer and good electron conductor. Consequently, the SMG anode delivers superior reversible capacity of 1048.5 mAhg⁻¹, ideal rate capability of 522.2 mAhg⁻¹ at 5.0 A g^-1 and stable long-life cyclic performance of 814.8 mAhg⁻¹ at 1.0 A g^-1 after 1000 cycles. This result indicates that the incorporation of MnO₂, graphite nanosheet and SnO₂ have a great potential in enhancing the performance of SnO₂-based anode for battery applications.     

Mechanochemical processing and microstructural characterization of pure Fe2B nanocrystals

The results of current investigation demonstrate that mechanochemical processing can be used to synthesize high purity Fe₂B nanocrystals by selecting well-optimized milling conditions, reaction paths and proper starting materials. Microstructure, phase analyses, specific surface area, and magnetic properties of the synthesized nanocrystals were examined by using X-ray diffraction/spectroscopy, electron microscopy, nitrogen adsorption–desorption methods following Brunauer-Emmett-Teller equation and vibrating sample magnetometer techniques, respectively. Removal of MgO impurity phase by leaching the resulting powder in the acetic acid solution yielded single phase Fe₂B nanocrystals with the crystallite size and specific surface area of 12.5 nm and 29 m²/g, respectively. Magnetization results clearly indicated the ferromagnetic behavior of Fe₂B nanocrystals with saturation magnetization observed around 96.26 emu·g^?1. Electron microscope images revealed coaxial/spherical powder shape and morphology of the single-phase Fe₂B nanocrystals.     

Transient Pressure and Temperature Field Measurements in a Lightly Loaded Circumferential Groove Journal Bearing from Startup to Steady-State Thermal Stabilization

The fluid film pressure and temperature fields have been measured simultaneously under laboratory conditions at one land of a circumferential groove journal bearing (CGJB), together with friction torque and oil flow rate, during a time span from stand-still startup to the development of a thermally stabilized steady operating regime.A very fine measurement grid—that is, 216 pressure and 180 temperature points spread across the axial and circumferential directions—has been obtained by joining and synchronizing measurements from separate test runs while rigorously re-creating the test conditions.The study confirmed that the pressure field is established faster than the temperature field, that film rupture occurs both from cavitation nuclei downstream the minimum film thickness and through air ingestion from the environment. Furthermore, the high pressures in the convergent zone stabilize relatively quickly, whereas the low pressures in the divergent zone cavitated region require a longer time to stabilize. The cavitated region reverse flow appearance has been identified thermally through upstream-oriented isotherms. This study is the first to present the transient evolutions of pressure and temperature fields.     

Mechano-chemical synthesis of manganese borohydride (Mn(BH4)2) and inverse cubic spinel (Li2MnCl4) in the (nLiBH4 + MnCl2) (n = 1, 2, 3, 5, 9 and 23) mixtures and their dehydrogenation behavior

Manganese borohydride (Mn(BH₄)₂) was successfully synthesized by a mechano-chemical activation synthesis (MCAS) from lithium borohydride (LiBH₄) and manganese chloride (MnCl₂) by applying high energy ball milling for 30 min. For the first time a wide range of molar ratios n = 1, 2, 3, 5, 9 and 23 in the (nLiBH₄ + MnCl₂) mixture was investigated. During ball milling for 30 min the mixtures release only a very small quantity of H₂ that increases with the molar ratio n but does not exceed ∼0.2 wt.% for n = 23. However, longer milling duration leads to more H₂ released. For the equimolar ratio n = 1 the principal phases synthesized are Li₂MnCl₄, an inverse cubic spinel phase, and the Mn(BH₄)₂ borohydride. For n = 2 a LiCl salt is formed which coexists with Mn(BH₄)₂. With the n increasing from 3 to 23 LiBH₄ is not completely reacted and its increasing amount is retained in the microstructure coexisting with LiCl and Mn(BH₄)₂. Gas mass spectrometry during Temperature Programmed Desorption (TPD) up to 450 °C shows the release of hydrogen as a principal gas with a maximum intensity around 130–150 °C accompanied by a miniscule quantity of borane B₂H₆. The intensity of the B₂H₆ peak is 200–600 times smaller than the intensity of the corresponding H₂ peak. In situ heating experiments using a continuous monitoring during heating show no evidence of melting of Mn(BH₄)₂ up to about 270–280 °C. At 100 °C under 1 bar H₂ pressure the ball milled n = 2 and 3 mixtures are capable of desorbing quite rapidly ∼4 wt.% H₂ which is a very large amount of H₂ considering that the mixture also contains 2 mol of LiCl salt. The H₂ quantities experimentally desorbed at 100 and 200 °C do not exceed the maximum theoretical quantities of H₂ expected to be desorbed from Mn(BH₄)₂ for various molar ratios n. It clearly confirms that the contribution from B₂H₆ evolved is negligibly small (if any) when desorption occurs isothermally in the practical temperature range 100–200 °C. It is found that the ball milled mixture with the molar ratio n = 3 exhibits the highest rate constant k and the lowest apparent activation energy for dehydrogenation, E_A ∼ 102 kJ/mol. Decreasing or increasing the molar ratio n below or above 3 increases the apparent activation energy. Ball milled mixtures with the molar ratio n = 2 and 3 discharge slowly H₂ during storage at room temperature and 40 °C. The addition of 5 wt.% nano-Ni with a specific surface area of 60.5 m²/g substantially enhances the rate of discharge at 40 °C.     

Torque loss of type C40 FZG gears lubricated with wind turbine gear oils

Five fully formulated wind turbine gear oils were characterised. The gear oils have 320 ISO VG grade and different formulations: ester, mineral, PAO, PAG and mineral+PAMA.A back-to-back FZG test machine, with re-circulating power, was used and a torque-cell was included on the test rig in order to measure the torque loss. Eight thermocouples were included to monitor the temperatures in different locations of the test rig.Tests at 1.13, 2.26 and 6.79 m/s were performed for different FZG load stages: K1, K5, K7 and K9. Both gearboxes were jet-lubricated with an oil flow of 3 l/min. The input flow temperature was kept almost constant (80 ±1 °C).Friction generated between the meshing teeth, shaft seals and rolling bearing losses was predicted.     

Permeability and dynamic elastic moduli of controlled porosity ultra-precision aerostatic structures

Porous ceramic aerostatic bearings enable precise and smooth motion and improved stiffness compared with widely used orifice restrictor bearings. However, the processing techniques so far used are too complex or rely in lowering the sintering temperature to increase fluid flow.     

Surface layer condition and the fatigue strength of an AZ91 alloy after ball peening

The present work compares the states of the surface textures and the oscillatory fatigue strengths of specimens made of an AZ91 alloy after turning and dynamic bearing ball peening. It was found that the specimens ball peened at different time have similar surface geometric structure parameters but different strengthening intensity. It was shown that fatigue strength follows greater peening intensity and random and isotropic surface. It was also ascertained that improving (by peening) the condition of the surface layer means enhancing fatigue strength by 20–87% compared with turning.     

网带炉油槽机构对深沟球轴承淬火锥度畸变的影响

深沟球轴承常使用网带炉进行热处理,网带炉油槽机构和淬火油的粘度及冷速对轴承的淬火畸变影响较大。基于6206/01轴承套圈,探讨了其锥度畸变的产生机理。结果表明:轴承套圈热处理锥度畸变与淬火冷却均匀性相关较大,将小网带运行翻转速度调整为15 s时,可改善该轴承套圈的淬火冷却均匀性,较好控制6206/01轴承套圈的锥度畸变。对其他规格的轴承套圈也具有借鉴意义。     

Uplift of elastomeric bearings in isolated bridges subjected to longitudinal seismic excitations

Bearings are used to isolate bridge substructures from the lateral forces induced by creep, shrinkage and seismic displacements. They are set in one or two support lines parallel to the transverse axis of the pier cap and are typically anchored to the deck and to the pier cap. This detailing makes them susceptible to possible tensile loading. During an earthquake, the longitudinal displacements of the deck induce rotations to the pier caps about a transverse axis, which in turn cause tensile (uplift) and compressive displacements to the bearings. Tensile displacements of bearings, due to the pier rotations, have not been addressed before and questions about the severity of this uplift effect arise, because tensile loading of bearings is strongly related to elastomer cavitation and ruptures. An extended parametric study revealed that bearing uplift may occur in isolated bridges, while uplift effect is more critical for the bearings on shorter piers. Tensile displacements of bearings were found to be significantly increased when the isolators were eccentrically placed with respect to the axis of the pier and when flexible isolators were used for the isolation of the bridge. The results of this study cannot be generalised as bridge response is strongly case-dependent and the approach has limitations, which are related to the modelling approach and to the fact that emphasis was placed on the longitudinal response of bridges.